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CE-305 · Strength of Materials/Quick Revision Short Notes

Strength of Materials (CE-305) - Unit 4 Short Notes

UNIT 4: STRENGTH OF MATERIALS - EXAM-FOCUSED SHORT NOTES

Based on RGPV past papers (2022-2025), these notes prioritize high-frequency, high-mark questions. All derivations are concise; all formulas are boxed for last-minute revision.


I. FUNDAMENTALS OF STRESS, STRAIN & ELASTICITY

Stress & Strain: Types & Hooke's Law

  • Stress ($\sigma$) = Force / Area. Strain ($\epsilon$) = Deformation / Original length.

  • Types:

    • Tensile/Compressive: $$\displaystyle \sigma = \frac{P}{A} $$, $$\displaystyle \epsilon = \frac{\delta L}{L} $$.

    • Shear: $$\displaystyle \tau = \frac{V}{A} $$, $$\displaystyle \gamma = \tan \theta \approx \theta $$ (radians).

  • Hooke's Law (1D): $$\displaystyle \sigma = E \epsilon $$, where $E$ = Young's Modulus.

  • Shear Hooke's Law: $$\displaystyle \tau = G \gamma $$, where $G$ = Shear Modulus.

Poisson's Ratio ($\nu$) & Volumetric Strain

  • Definition: $$\displaystyle \nu = - \frac{\text{Lateral strain}}{\text{Longitudinal strain}} $$.

  • For triaxial stresses ($$\displaystyle \sigma_x, \sigma_y, \sigma_z $$):

$$\epsilon_x = \frac{1}{E}[\sigma_x - \nu(\sigma_y + \sigma_z)]$$

**Volumetric strain** ($$\displaystyle e_v $$): $$\displaystyle e_v = \epsilon_x + \epsilon_y + \epsilon_z = \frac{1}{E}[(1-\nu)(\sigma_x+\sigma_y+\sigma_z) - 2\nu(\sigma_x+\sigma_y+\sigma_z)] $$? **Correction:** Standard form for isotropic: $$\displaystyle e_v = \frac{1}{E}[(1-2\nu)(\sigma_x+\sigma_y+\sigma_z)] $$? Let's use the standard relation with Bulk Modulus $K$: $$\displaystyle e_v = \frac{p}{K} $$ for hydrostatic pressure $p$. For general case: $$\displaystyle e_v = \frac{1}{E}[(1-\nu)(\sigma_x+\sigma_y+\sigma_z) - 2\nu(\sigma_x+\sigma_y+\sigma_z)] $$ is incorrect. The correct sum is: $$\displaystyle \epsilon_v = \frac{1}{E}[(1-\nu)(\sigma_x+\sigma_y+\sigma_z) - 2\nu(\sigma_x+\sigma_y+\sigma_z)] = \frac{1-2\nu}{E}(\sigma_x+\sigma_y+\sigma_z) $$. So:

$$\epsilon_v = \frac{(1-2\nu)}{E} (\sigma_x + \sigma_y + \sigma_z)$$

> [!TIP] For **hydrostatic pressure** $$\displaystyle \sigma_x=\sigma_y=\sigma_z=-p $$: $$\displaystyle \epsilon_v = -\frac{3p(1-2\nu)}{E} = -\frac{p}{K} $$, where $$\displaystyle K = \frac{E}{3(1-2\nu)} $$.

Elastic Constants Relations

Relation Formula
$E$ & $G$ & $\nu$ $$\displaystyle E = 2G(1+\nu) $$
$E$ & $K$ & $\nu$ $$\displaystyle E = 3K(1-2\nu) $$
$G$ & $K$ $$\displaystyle G = \frac{3KE}{9K-E} $$

Thermal Stresses

  • Free expansion: $$\displaystyle \delta L = \alpha L \Delta T $$, $\alpha$ = coeff. of thermal expansion.

  • Restrained member (ends fixed, $$\displaystyle \delta L = 0 $$):

$$\sigma_T = E \alpha \Delta T \quad \text{(Compressive if heated)}$$

  • Partially restrained (ends yield by $\delta$):

$$\sigma_T = E \left( \alpha \Delta T - \frac{\delta}{L} \right)$$

> [!CAUTION] Sign: If $\delta$ is in direction of expansion, stress reduces.

Composite Bars (Axial Loading)

  • Key: Compatibility → Same elongation $\delta$ for all materials.

$$\delta = \frac{P_1 L}{A_1 E_1} = \frac{P_2 L}{A_2 E_2} = ...$$

  • Equilibrium: $$\displaystyle P = P_1 + P_2 + ... $$

  • Stress in material 1: $$\displaystyle \sigma_1 = \frac{P_1}{A_1} = \frac{E_1 \delta}{L} $$

  • Total deformation: $$\displaystyle \delta_{total} = \frac{P L}{A_1 E_1 + A_2 E_2 + ...} $$ (for parallel bars).

Tapering Members (Uniform Taper)

  • Diameter at distance $x$ from smaller end: $$\displaystyle d(x) = d + \frac{(D-d)x}{L} $$

  • Extension:

$$\delta = \int_0^L \frac{P}{A(x) E} dx = \frac{4P}{\pi E (D-d)} \ln\left(\frac{D}{d}\right) \quad \text{(for circular section)}$$

Change in Dimensions (Axial Load + Poisson)

  • Given axial stress $$\displaystyle \sigma_x $$ (others zero):

$$\epsilon_x = \frac{\sigma_x}{E}, \quad \epsilon_y = \epsilon_z = -\nu \epsilon_x$$

$$\delta L = \frac{P L}{A E}, \quad \delta b = -\nu \frac{P b}{A E}, \quad \delta t = -\nu \frac{P t}{A E}$$

  • Change in Volume ($\Delta V$):

$$\Delta V = V \cdot \epsilon_v = V \cdot \frac{\sigma_x}{E}(1-2\nu) \quad (\text{for uniaxial})$$


II. ANALYSIS OF COMBINED STRESSES

Stresses on Inclined Plane (2D)

Given $$\displaystyle \sigma_x, \sigma_y, \tau_{xy} $$ on x-y planes.

  • Normal stress on plane at $\theta$:

$$\sigma_\theta = \frac{\sigma_x+\sigma_y}{2} + \frac{\sigma_x-\sigma_y}{2}\cos 2\theta + \tau_{xy}\sin 2\theta$$

  • Shear stress on plane at $\theta$:

$$\tau_\theta = -\frac{\sigma_x-\sigma_y}{2}\sin 2\theta + \tau_{xy}\cos 2\theta$$

Principal Stresses & Planes

  • Principal planes: Planes where $$\displaystyle \tau_\theta = 0 $$.

$$\tan 2\theta_p = \frac{2\tau_{xy}}{\sigma_x - \sigma_y}$$

  • Principal stresses (max $$\displaystyle \sigma_1 $$, min $$\displaystyle \sigma_2 $$):

$$\sigma_{1,2} = \frac{\sigma_x+\sigma_y}{2} \pm \sqrt{\left(\frac{\sigma_x-\sigma_y}{2}\right)^2 + \tau_{xy}^2}$$

> [!TIP] Use **+** for $$\displaystyle \sigma_1 $$ (max), **-** for $$\displaystyle \sigma_2 $$ (min). $$\displaystyle \sigma_1 $$ always algebraically greater.

Maximum Shear Stress

  • Max shear stress ($$\displaystyle \tau_{max} $$) occurs on planes at $$\displaystyle 45^\circ $$ to principal planes.

$$\tau_{max} = \frac{\sigma_1 - \sigma_2}{2} = \sqrt{\left(\frac{\sigma_x-\sigma_y}{2}\right)^2 + \tau_{xy}^2}$$

  • Planes: $$\displaystyle \theta_s = \theta_p \pm 45^\circ $$.

Mohr's Circle for 2D Stress

Construction Steps:

  1. Plot point $$\displaystyle X(\sigma_x, \tau_{xy}) $$ and $$\displaystyle Y(\sigma_y, -\tau_{xy}) $$ (sign convention: +$\tau$ causes +rotation).

  2. Center $C$: $$\displaystyle \left( \frac{\sigma_x+\sigma_y}{2}, 0 \right) $$.

  3. Radius $$\displaystyle R = \sqrt{\left(\frac{\sigma_x-\sigma_y}{2}\right)^2 + \tau_{xy}^2} $$.

  4. Circle equation: $$\displaystyle (\sigma - \sigma_{avg})^2 + \tau^2 = R^2 $$.

  5. Principal stresses: $\sigma$ at points on $$\displaystyle \tau=0 $$ axis (left/rightmost).

  6. Max shear: $\tau$ at top/bottommost points.

  7. Stresses on plane at $\theta$: Rotate from $X$ by $2\theta$ (counterclockwise).

[!CAUTION] Sign Convention: $$\displaystyle \tau_{xy} $$ positive if it tends to rotate element counterclockwise. On Mohr's circle, positive $\tau$ is upward.


III. BEAM THEORY: SHEAR, BENDING & SECTION PROPERTIES

Beam Types & Loads

  • Supports: Simply supported, Cantilever (fixed-free), Overhanging, Fixed-fixed.

  • Loads: Point load (P), Uniformly Distributed Load (UDL, w), Varying load, Couple (M).

Shear Force (V) & Bending Moment (M)

  • Sign Convention (Common):

    • S.F. Positive: Up on left of section.

    • B.M. Positive: Sagging (concave up, tension at bottom).

  • Differential Relationships:

$$\frac{dM}{dx} = V \quad \text{and} \quad \frac{dV}{dx} = -w(x)$$

> [!TIP] From these: $$\displaystyle M = \int V dx $$, $$\displaystyle V = \int -w dx $$.

Theory of Simple Bending

Assumptions:

  1. Material homogeneous, isotropic, obeys Hooke's law.

  2. Beam initially straight, cross-sections remain plane & perpendicular to neutral axis.

  3. No shear deformation (Bernoulli's hypothesis).

  4. Small deflections. Derivation:

Consider a beam bent to radius $R$. Top fiber compressed, bottom stretched.

Strain at distance $y$ from NA: $$\displaystyle \epsilon = \frac{y}{R} $$.

By Hooke's: $$\displaystyle \sigma = E\epsilon = \frac{E y}{R} $$. Bending Formula:

$$\frac{M}{I} = \frac{\sigma}{y} = \frac{E}{R}$$

where $I$ = Moment of inertia about NA, $y$ = distance from NA.

[!BOX] Bending Stress: $$\displaystyle \sigma = \frac{M y}{I} $$. Max stress: $$\displaystyle \sigma_{max} = \frac{M}{Z} $$, where $$\displaystyle Z = \frac{I}{y_{max}} $$ = Section Modulus.

Shear Stress in Beams

Derivation (from horizontal equilibrium):

$$\tau = \frac{V Q}{I b}$$

where:

  • $V$ = Shear force at section.

  • $Q$ = First moment of area above/below the point about NA: $$\displaystyle Q = \bar{y} A' $$.

  • $I$ = Total moment of inertia about NA.

  • $b$ = Width of material at the point.

Distribution:

  • Rectangular section ($b \times h$): Parabolic, $$\displaystyle \tau_{max} = \frac{3}{2} \tau_{avg} $$ at NA ($$\displaystyle \tau_{avg}=V/A $$).

$$\tau = \frac{3V}{2bh} \left(1 - \frac{4y^2}{h^2}\right)$$

  • I-section:

    • Web: Carries most shear. $$\displaystyle \tau_{web} \approx \frac{V}{A_{web}} $$ (approx uniform).

    • Flange: Very low shear stress.

  • T-section: Max shear at NA (in web), formula same.

Point of Contraflexure

  • Definition: Point in a beam where bending moment changes sign ($$\displaystyle M=0 $$), curvature changes.

  • Significance: Inflection point in deflected shape; location where SF diagram crosses axis.

  • Finding: Solve $$\displaystyle M(x)=0 $$ from BM equation or diagram.


IV. DEFLECTION OF BEAMS

Importance

Serviceability limit state. Excessive deflection causes cracking, damage to finishes, discomfort.

Double Integration Method

Governing Equation:

$$EI \frac{d^2 y}{d x^2} = M(x)$$

Procedure:

  1. Find reactions.

  2. Write $M(x)$ for each segment (using cut method or singularity functions).

  3. Integrate: $$\displaystyle EI \frac{dy}{dx} = \int M(x) dx + C_1 $$.

  4. Integrate again: $$\displaystyle EI y = \int \left( \int M(x) dx \right) dx + C_1 x + C_2 $$.

  5. Apply boundary conditions (deflection/slope zero at supports, symmetry) to find $$\displaystyle C_1, C_2 $$.

[!TIP] For cantilever, at fixed end: $$\displaystyle x=0 $$, $$\displaystyle y=0 $$, $$\displaystyle dy/dx=0 $$.

Macaulay's Method (Singularity Functions)

  • Use for point loads at arbitrary positions.

  • Represent load using step functions: $$\displaystyle \langle x-a \rangle^n $$ (=$0$ for $$\displaystyle x<a $$, $$\displaystyle (x-a)^n $$ for $$\displaystyle x>a $$).

  • Write single $M(x)$ for entire beam using Macaulay brackets.

  • Integrate term-by-term using:

$$\int \langle x-a \rangle^n dx = \frac{\langle x-a \rangle^{n+1}}{n+1} \quad (n \ne -1)$$

  • Apply B.C.s as usual.

Area Moment Method (Mohr's Theorems)

Mohr's First Theorem (Slope):

Slope between sections A & B = $$\displaystyle \frac{1}{EI} \times $$ (Area of M diagram between A & B).

Sign: +ve slope if M diagram area is +ve (sagging).

Mohr's Second Theorem (Deflection):

Deflection of point B relative to tangent at A = $$\displaystyle \frac{1}{EI} \times $$ (Moment of area of M diagram between A & B about B).

[!BOX] Standard Results (Simply Supported, UDL):

  • Central load $P$: $$\displaystyle \delta_{max} = \frac{P L^3}{48 EI} $$ at centre.
  • UDL $w$: $$\displaystyle \delta_{max} = \frac{5 w L^4}{384 EI} $$ at centre.
  • Cantilever, end load $P$: $$\displaystyle \delta_{free} = \frac{P L^3}{3 EI} $$, $$\displaystyle \theta_{free} = \frac{P L^2}{2 EI} $$.
  • Cantilever, UDL $w$: $$\displaystyle \delta_{free} = \frac{w L^4}{8 EI} $$, $$\displaystyle \theta_{free} = \frac{w L^3}{6 EI} $$.

V. TORSION OF CIRCULAR SHAFTS

Theory of Torsion

Assumptions:

  1. Circular cross-section remains circular.

  2. Plane sections remain plane & rotate uniformly.

  3. Material homogeneous, isotropic, obeys Hooke's law.

  4. Shear stress $\tau$ proportional to radius $\rho$. Derivation:

Consider shaft of radius $R$, length $L$, torque $T$. Angle of twist $\theta$ (radians).

Shear strain at radius $\rho$: $$\displaystyle \gamma = \frac{\rho \theta}{L} $$.

Shear stress: $$\displaystyle \tau = G \gamma = \frac{G \rho \theta}{L} $$.

Total torque: $$\displaystyle T = \int \tau \rho dA = \frac{G \theta}{L} \int \rho^2 dA = \frac{G \theta}{L} J $$,

where $$\displaystyle J = \int \rho^2 dA $$ = Polar moment of inertia.

[!BOX] Key Formulas:

  1. Shear stress: $$\displaystyle \tau = \frac{T \rho}{J} $$ (max at outer surface: $$\displaystyle \tau_{max} = \frac{T R}{J} $$).
  1. Angle of twist: $$\displaystyle \theta = \frac{T L}{G J} $$ (in radians).
  1. Power transmission: $$\displaystyle P = \frac{2\pi N T}{60} $$ (P in Watts, T in N-m, N in rpm).

Solid vs Hollow Shafts

Property Solid Shaft ($d$) Hollow Shaft ($$\displaystyle d_i, d_o $$)
$J$ $$\displaystyle \frac{\pi d^4}{32} $$ $$\displaystyle \frac{\pi (d_o^4 - d_i^4)}{32} $$
$$\displaystyle \tau_{max} $$ $$\displaystyle \frac{16T}{\pi d^3} $$ $$\displaystyle \frac{16T d_o}{\pi (d_o^4 - d_i^4)} = \frac{T}{2\pi r_m^3} \cdot \frac{1}{(1-k^4)} $$? Simpler: $$\displaystyle \tau_{max} = \frac{2T}{\pi r_o^3 (1-k^4)} $$ where $$\displaystyle k=d_i/d_o $$.
Strength (for same $T$) $$\displaystyle \tau \propto d^3 $$ $$\displaystyle \tau \propto \frac{d_o^3}{1-k^4} $$. Hollow stronger for same weight.
Stiffness (for same $\theta$) $$\displaystyle J \propto d^4 $$ $$\displaystyle J \propto d_o^4(1-k^4) $$. Hollow stiffer for same weight.
Weight $$\displaystyle \propto d^2 $$ $$\displaystyle \propto d_o^2(1-k^2) $$.

[!TIP] For same outer diameter and torque: hollow shaft has lower max stress (material away from centre). For same weight and torque: hollow shaft has higher strength & stiffness.


VI. BUCKLING OF COLUMNS & STRUTS

Definitions

  • Strut: Short, compressed member where failure by crushing, not buckling. $\lambda$ (slenderness ratio) small.

  • Column: Long, compressed member where failure by buckling (elastic instability). $\lambda$ large.

  • Slenderness ratio: $$\displaystyle \lambda = \frac{L_e}{i} $$, where $$\displaystyle L_e $$ = effective length, $$\displaystyle i = \sqrt{I/A} $$ = least radius of gyration.

Euler's Buckling Load (Long Columns)

$$P_e = \frac{\pi^2 E I_{min}}{L_e^2}$$

  • $$\displaystyle L_e $$ = Effective length (depends on end conditions):

    | End Condition | $$\displaystyle L_e $$ | $$\displaystyle P_e $$ factor | | :--- | :--- | :--- | | Both ends pinned | $L$ | $$\displaystyle \frac{\pi^2 EI}{L^2} $$ | | Both ends fixed | $L/2$ | $$\displaystyle \frac{4\pi^2 EI}{L^2} $$ | | One fixed, one free | $2L$ | $$\displaystyle \frac{\pi^2 EI}{4L^2} $$ | | One fixed, one pinned | $L/\sqrt{2}$ | $$\displaystyle \frac{2\pi^2 EI}{L^2} $$ |

  • Limitation: Valid only for long columns where $$\displaystyle \lambda > \lambda_{critical} $$ and stress $$\displaystyle < \sigma_y $$.

Rankine's Formula (All Lengths)

$$\frac{1}{P_R} = \frac{1}{P_e} + \frac{1}{P_c}$$

where:

  • $$\displaystyle P_e = \frac{\pi^2 E I}{L_e^2} $$ (Euler load)

  • $$\displaystyle P_c = \sigma_c A $$ (crushing/compressive load, $$\displaystyle \sigma_c $$ = ultimate compressive strength)

  • For intermediate columns, $$\displaystyle P_R $$ < $$\displaystyle P_e $$ and < $$\displaystyle P_c $$.

[!TIP] Rankine's formula extrapolates between crushing (short) and buckling (long).

Eccentrically Loaded Columns (Short)

  • Stress distribution: Linear + bending.

$$\sigma_{max/min} = \frac{P}{A} \pm \frac{M}{Z} = \frac{P}{A} \pm \frac{P e}{Z}$$

where $e$ = eccentricity.
  • Middle Third Rule (Rectangular section, $b \times h$):

    To avoid tensile stress anywhere, load must lie within middle third of cross-section.

    For rectangular section, limits: $$\displaystyle e_x \leq \frac{b}{6} $$, $$\displaystyle e_y \leq \frac{h}{6} $$.

    [!CAUTION] Rule applies only to short columns (no buckling) and rectangular sections.


VII. THEORIES OF ELASTIC FAILURE

Need: Predict failure in multiaxial stress states for ductile/brittle materials.

Theory Statement Failure Criterion Best For
Max Principal Stress (Rankine) Fails when max principal stress = $$\displaystyle \sigma_y $$ (tension) or $$\displaystyle -\sigma_c $$ (compression). $$\displaystyle \sigma_1 = \sigma_y $$ (tension) <br> $$\displaystyle \sigma_3 = -\sigma_c $$ (compression) Brittle materials (concrete, cast iron).
Max Shear Stress (Guest) Fails when max shear stress = $$\displaystyle \tau_{max} $$ in simple tension at yield. $$\displaystyle \tau_{max} = \frac{\sigma_y}{2} $$ <br> i.e., $$\displaystyle \sigma_1 - \sigma_3 = \sigma_y $$ Ductile materials (most metals).
Max Principal Strain (St. Venant) Fails when max principal strain = $$\displaystyle \epsilon_y $$ at yield in tension. $$\displaystyle \epsilon_1 = \frac{\sigma_y}{E} $$ <br> i.e., $$\displaystyle \sigma_1 - \nu(\sigma_2+\sigma_3) = \sigma_y $$ Less common, conservative.

Graphical Representation on Mohr's Circle:

  • Max Principal Stress: Envelope is vertical lines at $$\displaystyle \sigma = \pm \sigma_y $$.

  • Max Shear Stress: Envelope is lines at $$\displaystyle 45^\circ $$, touching circles of radius $$\displaystyle \sigma_y/2 $$.

  • Max Strain: Inclined lines (slope depends on $\nu$).

Application to Combined Bending & Torsion:

For shaft with bending moment $M$ and torque $T$:

  • $$\displaystyle \sigma_b = \frac{M}{Z} $$ (tensile/compressive)

  • $$\displaystyle \tau_t = \frac{T}{J} \cdot R = \frac{T}{2A R} $$? Actually $$\displaystyle \tau_{max} = \frac{T R}{J} = \frac{T}{2 A R} \cdot \frac{J}{A R^2} $$? Simpler: $$\displaystyle \tau_t = \frac{T}{Z_p} $$ where $$\displaystyle Z_p = J/R $$.

  • Principal stresses: $$\displaystyle \sigma_{1,2} = \frac{\sigma_b}{2} \pm \sqrt{\left(\frac{\sigma_b}{2}\right)^2 + \tau_t^2} $$.

  • Apply failure criterion using $$\displaystyle \sigma_1, \sigma_2 $$.


VIII. THIN SHELLS & PRESSURE VESSELS

Assumption: $t \ll d$ (wall thickness << diameter), stress uniform across thickness.

Thin Cylindrical Shell

  • Hoop (Circumferential) Stress (major, longitudinal joints):

$$\sigma_h = \frac{p d}{2 t}$$

  • Longitudinal Stress (minor, along axis):

$$\sigma_l = \frac{p d}{4 t}$$

> [!BOX] $$\displaystyle \sigma_h = 2 \sigma_l $$. Hoop stress is **critical**.
  • Change in dimensions (using elasticity):

$$\Delta d = \frac{p d}{2 t E} (d - 2\nu L)?$$

Actually:

$$\epsilon_h = \frac{\Delta d}{d} = \frac{1}{E}(\sigma_h - \nu \sigma_l) = \frac{p d}{2 t E} (1 - \frac{\nu}{2})$$

$$\Delta L = \frac{p d L}{4 t E} (2 - \nu)$$

Thin Spherical Shell

  • Stress (equal in all directions):

$$\sigma = \frac{p d}{4 t}$$

> [!CAUTION] For same $p,d,t$, spherical stress is **half** of cylindrical hoop stress.
  • Change in diameter:

$$\Delta d = \frac{p d^2}{4 t E} (1 - \nu)$$

Compound Cylinders (Shrink Fit)

  • Radial pressure $p$ at interface due to interference fit.

  • Stresses in each cylinder (thick cylinder theory, Lame's equations):

    For a cylinder with inner radius $$\displaystyle r_i $$, outer $$\displaystyle r_o $$, internal pressure $$\displaystyle p_i $$, external $$\displaystyle p_o $$:

$$\sigma_r = A - \frac{B}{r^2}, \quad \sigma_\theta = A + \frac{B}{r^2}$$

where $A, B$ from boundary conditions.
  • Superposition: Total stress = stress from shrink fit (radial pressure $p$ at interface) + stress from internal pressure.

IX. SPECIAL TOPICS (FREQUENT SHORT NOTES)

Middle Third Rule

  • For: Rectangular cross-section column under axial load with eccentricity.

  • Statement: To avoid any tensile stress in the column, the line of action of the load must lie within the middle third of the cross-section.

  • Limits: For $b \times h$ rectangle, eccentricities $$\displaystyle e_x \leq b/6 $$, $$\displaystyle e_y \leq h/6 $$.

  • Reason: Stress distribution $$\displaystyle \sigma = \frac{P}{A} \pm \frac{M}{Z} $$. Set $$\displaystyle \sigma_{min} \geq 0 $$ → $$\displaystyle e \leq Z/A = \frac{bh^2/6}{bh} = h/6 $$ (for bending about z-axis).

Comparison of Hollow and Solid Shafts

Aspect Solid Shaft Hollow Shaft (same material)
Strength (for same $T$) $$\displaystyle \tau \propto d^3 $$ $$\displaystyle \tau \propto \frac{d_o^3}{1-k^4} $$. Hollow stronger if $$\displaystyle d_o = d_{solid} $$.
Stiffness (for same $\theta$) $$\displaystyle J \propto d^4 $$ $$\displaystyle J \propto d_o^4(1-k^4) $$. Hollow stiffer if $$\displaystyle d_o = d_{solid} $$.
Weight (for same $L$) $$\displaystyle \propto d^2 $$ $$\displaystyle \propto d_o^2(1-k^2) $$.
Economy Less material efficient. More economical for same strength/stiffness (material at outer radius is more effective).

[!TIP] For same weight and same length: Hollow shaft has higher $J$ and lower $$\displaystyle \tau_{max} $$ → better strength & stiffness.

Section Modulus ($Z$)

  • Definition: $$\displaystyle Z = \frac{I}{y_{max}} $$ (units: $$\displaystyle m^3 $$ or $$\displaystyle mm^3 $$).

  • Significance: Directly relates max bending moment to max bending stress: $$\displaystyle \sigma_{max} = \frac{M}{Z} $$.

  • Calculation:

    • Rectangular ($b \times h$): $$\displaystyle Z = \frac{b h^2}{6} $$.

    • Circular ($d$): $$\displaystyle Z = \frac{\pi d^3}{32} $$.

    • Hollow circular ($$\displaystyle d_o, d_i $$): $$\displaystyle Z = \frac{\pi (d_o^4 - d_i^4)}{32 d_o} $$.

    • I-section: $$\displaystyle Z = \frac{I}{y_{max}} $$ (usually about major axis, $$\displaystyle y_{max} $$ = distance from NA to top/bottom flange).

Point of Contraflexure

  • Definition: Point along a beam where bending moment $$\displaystyle M = 0 $$ and changes sign.

  • Significance: Point of inflection in deflected shape; shear force diagram crosses axis here.

  • Location: Solve $$\displaystyle M(x) = 0 $$ from bending moment equation.

Thermal Stresses (Recap)

  • Restrained (fixed ends): $$\displaystyle \sigma = E \alpha \Delta T $$ (compressive if heated).

  • Partially restrained (ends yield by $\delta$): $$\displaystyle \sigma = E(\alpha \Delta T - \delta/L) $$.

  • Composite bars with temperature change: Use compatibility ($$\displaystyle \delta_{total} $$ same) + equilibrium, including free expansion terms.

Strut vs Column

  • Strut: Short, compressed member. Failure by crushing/yielding. Euler's formula not applicable. Analysis: $$\displaystyle \sigma = P/A $$.

  • Column: Long, compressed member. Failure by buckling (lateral deflection). Euler/Rankine formulas apply. Slenderness ratio high.

Mohr's Circle (Recap)

  • Construction: Plot $$\displaystyle (\sigma_x, \tau_{xy}) $$, $$\displaystyle (\sigma_y, -\tau_{xy}) $$. Center $$\displaystyle C(\sigma_{avg}, 0) $$, radius $R$.

  • Principal stresses: $$\displaystyle \sigma_{1,2} = \sigma_{avg} \pm R $$.

  • Max shear: $$\displaystyle \tau_{max} = R $$.

  • Plane angle: $$\displaystyle 2\theta_p = \tan^{-1}\left(\frac{2\tau_{xy}}{\sigma_x-\sigma_y}\right) $$.


Final Exam Strategy:

  1. Derivations: Practice Euler's, torsion, bending formula, shear stress $$\displaystyle \tau=VQ/Ib $$, Mohr's circle construction.

  2. Diagrams: SF/BM for all standard cases (simply supported, cantilever, overhanging with various loads).

  3. Formulas: Memorize boxed ones. Know when to use Euler vs Rankine.

  4. Failure Theories: Apply to combined bending + torsion problems (common in papers).

  5. Deflection: Be fluent in at least two methods (double integration & area moment) for standard loads.

All the best! Focus on past paper patterns – they repeat concepts with changed numbers.

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