UNIT 4: STRENGTH OF MATERIALS - EXAM-FOCUSED SHORT NOTES
Based on RGPV past papers (2022-2025), these notes prioritize high-frequency, high-mark questions. All derivations are concise; all formulas are boxed for last-minute revision.
I. FUNDAMENTALS OF STRESS, STRAIN & ELASTICITY
Stress & Strain: Types & Hooke's Law
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Stress ($\sigma$) = Force / Area. Strain ($\epsilon$) = Deformation / Original length.
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Types:
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Tensile/Compressive: $$\displaystyle \sigma = \frac{P}{A} $$, $$\displaystyle \epsilon = \frac{\delta L}{L} $$.
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Shear: $$\displaystyle \tau = \frac{V}{A} $$, $$\displaystyle \gamma = \tan \theta \approx \theta $$ (radians).
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Hooke's Law (1D): $$\displaystyle \sigma = E \epsilon $$, where $E$ = Young's Modulus.
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Shear Hooke's Law: $$\displaystyle \tau = G \gamma $$, where $G$ = Shear Modulus.
Poisson's Ratio ($\nu$) & Volumetric Strain
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Definition: $$\displaystyle \nu = - \frac{\text{Lateral strain}}{\text{Longitudinal strain}} $$.
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For triaxial stresses ($$\displaystyle \sigma_x, \sigma_y, \sigma_z $$):
$$\epsilon_x = \frac{1}{E}[\sigma_x - \nu(\sigma_y + \sigma_z)]$$
**Volumetric strain** ($$\displaystyle e_v $$): $$\displaystyle e_v = \epsilon_x + \epsilon_y + \epsilon_z = \frac{1}{E}[(1-\nu)(\sigma_x+\sigma_y+\sigma_z) - 2\nu(\sigma_x+\sigma_y+\sigma_z)] $$? **Correction:** Standard form for isotropic: $$\displaystyle e_v = \frac{1}{E}[(1-2\nu)(\sigma_x+\sigma_y+\sigma_z)] $$? Let's use the standard relation with Bulk Modulus $K$: $$\displaystyle e_v = \frac{p}{K} $$ for hydrostatic pressure $p$. For general case: $$\displaystyle e_v = \frac{1}{E}[(1-\nu)(\sigma_x+\sigma_y+\sigma_z) - 2\nu(\sigma_x+\sigma_y+\sigma_z)] $$ is incorrect. The correct sum is: $$\displaystyle \epsilon_v = \frac{1}{E}[(1-\nu)(\sigma_x+\sigma_y+\sigma_z) - 2\nu(\sigma_x+\sigma_y+\sigma_z)] = \frac{1-2\nu}{E}(\sigma_x+\sigma_y+\sigma_z) $$. So:
$$\epsilon_v = \frac{(1-2\nu)}{E} (\sigma_x + \sigma_y + \sigma_z)$$
> [!TIP] For **hydrostatic pressure** $$\displaystyle \sigma_x=\sigma_y=\sigma_z=-p $$: $$\displaystyle \epsilon_v = -\frac{3p(1-2\nu)}{E} = -\frac{p}{K} $$, where $$\displaystyle K = \frac{E}{3(1-2\nu)} $$.
Elastic Constants Relations
| Relation | Formula |
|---|---|
| $E$ & $G$ & $\nu$ | $$\displaystyle E = 2G(1+\nu) $$ |
| $E$ & $K$ & $\nu$ | $$\displaystyle E = 3K(1-2\nu) $$ |
| $G$ & $K$ | $$\displaystyle G = \frac{3KE}{9K-E} $$ |
Thermal Stresses
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Free expansion: $$\displaystyle \delta L = \alpha L \Delta T $$, $\alpha$ = coeff. of thermal expansion.
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Restrained member (ends fixed, $$\displaystyle \delta L = 0 $$):
$$\sigma_T = E \alpha \Delta T \quad \text{(Compressive if heated)}$$
- Partially restrained (ends yield by $\delta$):
$$\sigma_T = E \left( \alpha \Delta T - \frac{\delta}{L} \right)$$
> [!CAUTION] Sign: If $\delta$ is in direction of expansion, stress reduces.
Composite Bars (Axial Loading)
- Key: Compatibility → Same elongation $\delta$ for all materials.
$$\delta = \frac{P_1 L}{A_1 E_1} = \frac{P_2 L}{A_2 E_2} = ...$$
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Equilibrium: $$\displaystyle P = P_1 + P_2 + ... $$
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Stress in material 1: $$\displaystyle \sigma_1 = \frac{P_1}{A_1} = \frac{E_1 \delta}{L} $$
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Total deformation: $$\displaystyle \delta_{total} = \frac{P L}{A_1 E_1 + A_2 E_2 + ...} $$ (for parallel bars).
Tapering Members (Uniform Taper)
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Diameter at distance $x$ from smaller end: $$\displaystyle d(x) = d + \frac{(D-d)x}{L} $$
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Extension:
$$\delta = \int_0^L \frac{P}{A(x) E} dx = \frac{4P}{\pi E (D-d)} \ln\left(\frac{D}{d}\right) \quad \text{(for circular section)}$$
Change in Dimensions (Axial Load + Poisson)
- Given axial stress $$\displaystyle \sigma_x $$ (others zero):
$$\epsilon_x = \frac{\sigma_x}{E}, \quad \epsilon_y = \epsilon_z = -\nu \epsilon_x$$
$$\delta L = \frac{P L}{A E}, \quad \delta b = -\nu \frac{P b}{A E}, \quad \delta t = -\nu \frac{P t}{A E}$$
- Change in Volume ($\Delta V$):
$$\Delta V = V \cdot \epsilon_v = V \cdot \frac{\sigma_x}{E}(1-2\nu) \quad (\text{for uniaxial})$$
II. ANALYSIS OF COMBINED STRESSES
Stresses on Inclined Plane (2D)
Given $$\displaystyle \sigma_x, \sigma_y, \tau_{xy} $$ on x-y planes.
- Normal stress on plane at $\theta$:
$$\sigma_\theta = \frac{\sigma_x+\sigma_y}{2} + \frac{\sigma_x-\sigma_y}{2}\cos 2\theta + \tau_{xy}\sin 2\theta$$
- Shear stress on plane at $\theta$:
$$\tau_\theta = -\frac{\sigma_x-\sigma_y}{2}\sin 2\theta + \tau_{xy}\cos 2\theta$$
Principal Stresses & Planes
- Principal planes: Planes where $$\displaystyle \tau_\theta = 0 $$.
$$\tan 2\theta_p = \frac{2\tau_{xy}}{\sigma_x - \sigma_y}$$
- Principal stresses (max $$\displaystyle \sigma_1 $$, min $$\displaystyle \sigma_2 $$):
$$\sigma_{1,2} = \frac{\sigma_x+\sigma_y}{2} \pm \sqrt{\left(\frac{\sigma_x-\sigma_y}{2}\right)^2 + \tau_{xy}^2}$$
> [!TIP] Use **+** for $$\displaystyle \sigma_1 $$ (max), **-** for $$\displaystyle \sigma_2 $$ (min). $$\displaystyle \sigma_1 $$ always algebraically greater.
Maximum Shear Stress
- Max shear stress ($$\displaystyle \tau_{max} $$) occurs on planes at $$\displaystyle 45^\circ $$ to principal planes.
$$\tau_{max} = \frac{\sigma_1 - \sigma_2}{2} = \sqrt{\left(\frac{\sigma_x-\sigma_y}{2}\right)^2 + \tau_{xy}^2}$$
- Planes: $$\displaystyle \theta_s = \theta_p \pm 45^\circ $$.
Mohr's Circle for 2D Stress
Construction Steps:
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Plot point $$\displaystyle X(\sigma_x, \tau_{xy}) $$ and $$\displaystyle Y(\sigma_y, -\tau_{xy}) $$ (sign convention: +$\tau$ causes +rotation).
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Center $C$: $$\displaystyle \left( \frac{\sigma_x+\sigma_y}{2}, 0 \right) $$.
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Radius $$\displaystyle R = \sqrt{\left(\frac{\sigma_x-\sigma_y}{2}\right)^2 + \tau_{xy}^2} $$.
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Circle equation: $$\displaystyle (\sigma - \sigma_{avg})^2 + \tau^2 = R^2 $$.
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Principal stresses: $\sigma$ at points on $$\displaystyle \tau=0 $$ axis (left/rightmost).
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Max shear: $\tau$ at top/bottommost points.
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Stresses on plane at $\theta$: Rotate from $X$ by $2\theta$ (counterclockwise).
[!CAUTION] Sign Convention: $$\displaystyle \tau_{xy} $$ positive if it tends to rotate element counterclockwise. On Mohr's circle, positive $\tau$ is upward.
III. BEAM THEORY: SHEAR, BENDING & SECTION PROPERTIES
Beam Types & Loads
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Supports: Simply supported, Cantilever (fixed-free), Overhanging, Fixed-fixed.
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Loads: Point load (P), Uniformly Distributed Load (UDL, w), Varying load, Couple (M).
Shear Force (V) & Bending Moment (M)
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Sign Convention (Common):
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S.F. Positive: Up on left of section.
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B.M. Positive: Sagging (concave up, tension at bottom).
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Differential Relationships:
$$\frac{dM}{dx} = V \quad \text{and} \quad \frac{dV}{dx} = -w(x)$$
> [!TIP] From these: $$\displaystyle M = \int V dx $$, $$\displaystyle V = \int -w dx $$.
Theory of Simple Bending
Assumptions:
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Material homogeneous, isotropic, obeys Hooke's law.
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Beam initially straight, cross-sections remain plane & perpendicular to neutral axis.
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No shear deformation (Bernoulli's hypothesis).
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Small deflections. Derivation:
Consider a beam bent to radius $R$. Top fiber compressed, bottom stretched.
Strain at distance $y$ from NA: $$\displaystyle \epsilon = \frac{y}{R} $$.
By Hooke's: $$\displaystyle \sigma = E\epsilon = \frac{E y}{R} $$. Bending Formula:
$$\frac{M}{I} = \frac{\sigma}{y} = \frac{E}{R}$$
where $I$ = Moment of inertia about NA, $y$ = distance from NA.
[!BOX] Bending Stress: $$\displaystyle \sigma = \frac{M y}{I} $$. Max stress: $$\displaystyle \sigma_{max} = \frac{M}{Z} $$, where $$\displaystyle Z = \frac{I}{y_{max}} $$ = Section Modulus.
Shear Stress in Beams
Derivation (from horizontal equilibrium):
$$\tau = \frac{V Q}{I b}$$
where:
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$V$ = Shear force at section.
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$Q$ = First moment of area above/below the point about NA: $$\displaystyle Q = \bar{y} A' $$.
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$I$ = Total moment of inertia about NA.
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$b$ = Width of material at the point.
Distribution:
- Rectangular section ($b \times h$): Parabolic, $$\displaystyle \tau_{max} = \frac{3}{2} \tau_{avg} $$ at NA ($$\displaystyle \tau_{avg}=V/A $$).
$$\tau = \frac{3V}{2bh} \left(1 - \frac{4y^2}{h^2}\right)$$
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I-section:
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Web: Carries most shear. $$\displaystyle \tau_{web} \approx \frac{V}{A_{web}} $$ (approx uniform).
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Flange: Very low shear stress.
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T-section: Max shear at NA (in web), formula same.
Point of Contraflexure
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Definition: Point in a beam where bending moment changes sign ($$\displaystyle M=0 $$), curvature changes.
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Significance: Inflection point in deflected shape; location where SF diagram crosses axis.
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Finding: Solve $$\displaystyle M(x)=0 $$ from BM equation or diagram.
IV. DEFLECTION OF BEAMS
Importance
Serviceability limit state. Excessive deflection causes cracking, damage to finishes, discomfort.
Double Integration Method
Governing Equation:
$$EI \frac{d^2 y}{d x^2} = M(x)$$
Procedure:
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Find reactions.
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Write $M(x)$ for each segment (using cut method or singularity functions).
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Integrate: $$\displaystyle EI \frac{dy}{dx} = \int M(x) dx + C_1 $$.
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Integrate again: $$\displaystyle EI y = \int \left( \int M(x) dx \right) dx + C_1 x + C_2 $$.
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Apply boundary conditions (deflection/slope zero at supports, symmetry) to find $$\displaystyle C_1, C_2 $$.
[!TIP] For cantilever, at fixed end: $$\displaystyle x=0 $$, $$\displaystyle y=0 $$, $$\displaystyle dy/dx=0 $$.
Macaulay's Method (Singularity Functions)
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Use for point loads at arbitrary positions.
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Represent load using step functions: $$\displaystyle \langle x-a \rangle^n $$ (=$0$ for $$\displaystyle x<a $$, $$\displaystyle (x-a)^n $$ for $$\displaystyle x>a $$).
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Write single $M(x)$ for entire beam using Macaulay brackets.
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Integrate term-by-term using:
$$\int \langle x-a \rangle^n dx = \frac{\langle x-a \rangle^{n+1}}{n+1} \quad (n \ne -1)$$
- Apply B.C.s as usual.
Area Moment Method (Mohr's Theorems)
Mohr's First Theorem (Slope):
Slope between sections A & B = $$\displaystyle \frac{1}{EI} \times $$ (Area of M diagram between A & B).
Sign: +ve slope if M diagram area is +ve (sagging).
Mohr's Second Theorem (Deflection):
Deflection of point B relative to tangent at A = $$\displaystyle \frac{1}{EI} \times $$ (Moment of area of M diagram between A & B about B).
[!BOX] Standard Results (Simply Supported, UDL):
- Central load $P$: $$\displaystyle \delta_{max} = \frac{P L^3}{48 EI} $$ at centre.
- UDL $w$: $$\displaystyle \delta_{max} = \frac{5 w L^4}{384 EI} $$ at centre.
- Cantilever, end load $P$: $$\displaystyle \delta_{free} = \frac{P L^3}{3 EI} $$, $$\displaystyle \theta_{free} = \frac{P L^2}{2 EI} $$.
- Cantilever, UDL $w$: $$\displaystyle \delta_{free} = \frac{w L^4}{8 EI} $$, $$\displaystyle \theta_{free} = \frac{w L^3}{6 EI} $$.
V. TORSION OF CIRCULAR SHAFTS
Theory of Torsion
Assumptions:
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Circular cross-section remains circular.
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Plane sections remain plane & rotate uniformly.
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Material homogeneous, isotropic, obeys Hooke's law.
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Shear stress $\tau$ proportional to radius $\rho$. Derivation:
Consider shaft of radius $R$, length $L$, torque $T$. Angle of twist $\theta$ (radians).
Shear strain at radius $\rho$: $$\displaystyle \gamma = \frac{\rho \theta}{L} $$.
Shear stress: $$\displaystyle \tau = G \gamma = \frac{G \rho \theta}{L} $$.
Total torque: $$\displaystyle T = \int \tau \rho dA = \frac{G \theta}{L} \int \rho^2 dA = \frac{G \theta}{L} J $$,
where $$\displaystyle J = \int \rho^2 dA $$ = Polar moment of inertia.
[!BOX] Key Formulas:
- Shear stress: $$\displaystyle \tau = \frac{T \rho}{J} $$ (max at outer surface: $$\displaystyle \tau_{max} = \frac{T R}{J} $$).
- Angle of twist: $$\displaystyle \theta = \frac{T L}{G J} $$ (in radians).
- Power transmission: $$\displaystyle P = \frac{2\pi N T}{60} $$ (P in Watts, T in N-m, N in rpm).
Solid vs Hollow Shafts
| Property | Solid Shaft ($d$) | Hollow Shaft ($$\displaystyle d_i, d_o $$) |
|---|---|---|
| $J$ | $$\displaystyle \frac{\pi d^4}{32} $$ | $$\displaystyle \frac{\pi (d_o^4 - d_i^4)}{32} $$ |
| $$\displaystyle \tau_{max} $$ | $$\displaystyle \frac{16T}{\pi d^3} $$ | $$\displaystyle \frac{16T d_o}{\pi (d_o^4 - d_i^4)} = \frac{T}{2\pi r_m^3} \cdot \frac{1}{(1-k^4)} $$? Simpler: $$\displaystyle \tau_{max} = \frac{2T}{\pi r_o^3 (1-k^4)} $$ where $$\displaystyle k=d_i/d_o $$. |
| Strength (for same $T$) | $$\displaystyle \tau \propto d^3 $$ | $$\displaystyle \tau \propto \frac{d_o^3}{1-k^4} $$. Hollow stronger for same weight. |
| Stiffness (for same $\theta$) | $$\displaystyle J \propto d^4 $$ | $$\displaystyle J \propto d_o^4(1-k^4) $$. Hollow stiffer for same weight. |
| Weight | $$\displaystyle \propto d^2 $$ | $$\displaystyle \propto d_o^2(1-k^2) $$. |
[!TIP] For same outer diameter and torque: hollow shaft has lower max stress (material away from centre). For same weight and torque: hollow shaft has higher strength & stiffness.
VI. BUCKLING OF COLUMNS & STRUTS
Definitions
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Strut: Short, compressed member where failure by crushing, not buckling. $\lambda$ (slenderness ratio) small.
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Column: Long, compressed member where failure by buckling (elastic instability). $\lambda$ large.
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Slenderness ratio: $$\displaystyle \lambda = \frac{L_e}{i} $$, where $$\displaystyle L_e $$ = effective length, $$\displaystyle i = \sqrt{I/A} $$ = least radius of gyration.
Euler's Buckling Load (Long Columns)
$$P_e = \frac{\pi^2 E I_{min}}{L_e^2}$$
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$$\displaystyle L_e $$ = Effective length (depends on end conditions):
| End Condition | $$\displaystyle L_e $$ | $$\displaystyle P_e $$ factor | | :--- | :--- | :--- | | Both ends pinned | $L$ | $$\displaystyle \frac{\pi^2 EI}{L^2} $$ | | Both ends fixed | $L/2$ | $$\displaystyle \frac{4\pi^2 EI}{L^2} $$ | | One fixed, one free | $2L$ | $$\displaystyle \frac{\pi^2 EI}{4L^2} $$ | | One fixed, one pinned | $L/\sqrt{2}$ | $$\displaystyle \frac{2\pi^2 EI}{L^2} $$ |
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Limitation: Valid only for long columns where $$\displaystyle \lambda > \lambda_{critical} $$ and stress $$\displaystyle < \sigma_y $$.
Rankine's Formula (All Lengths)
$$\frac{1}{P_R} = \frac{1}{P_e} + \frac{1}{P_c}$$
where:
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$$\displaystyle P_e = \frac{\pi^2 E I}{L_e^2} $$ (Euler load)
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$$\displaystyle P_c = \sigma_c A $$ (crushing/compressive load, $$\displaystyle \sigma_c $$ = ultimate compressive strength)
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For intermediate columns, $$\displaystyle P_R $$ < $$\displaystyle P_e $$ and < $$\displaystyle P_c $$.
[!TIP] Rankine's formula extrapolates between crushing (short) and buckling (long).
Eccentrically Loaded Columns (Short)
- Stress distribution: Linear + bending.
$$\sigma_{max/min} = \frac{P}{A} \pm \frac{M}{Z} = \frac{P}{A} \pm \frac{P e}{Z}$$
where $e$ = eccentricity.
-
Middle Third Rule (Rectangular section, $b \times h$):
To avoid tensile stress anywhere, load must lie within middle third of cross-section.
For rectangular section, limits: $$\displaystyle e_x \leq \frac{b}{6} $$, $$\displaystyle e_y \leq \frac{h}{6} $$.
[!CAUTION] Rule applies only to short columns (no buckling) and rectangular sections.
VII. THEORIES OF ELASTIC FAILURE
Need: Predict failure in multiaxial stress states for ductile/brittle materials.
| Theory | Statement | Failure Criterion | Best For |
|---|---|---|---|
| Max Principal Stress (Rankine) | Fails when max principal stress = $$\displaystyle \sigma_y $$ (tension) or $$\displaystyle -\sigma_c $$ (compression). | $$\displaystyle \sigma_1 = \sigma_y $$ (tension) <br> $$\displaystyle \sigma_3 = -\sigma_c $$ (compression) | Brittle materials (concrete, cast iron). |
| Max Shear Stress (Guest) | Fails when max shear stress = $$\displaystyle \tau_{max} $$ in simple tension at yield. | $$\displaystyle \tau_{max} = \frac{\sigma_y}{2} $$ <br> i.e., $$\displaystyle \sigma_1 - \sigma_3 = \sigma_y $$ | Ductile materials (most metals). |
| Max Principal Strain (St. Venant) | Fails when max principal strain = $$\displaystyle \epsilon_y $$ at yield in tension. | $$\displaystyle \epsilon_1 = \frac{\sigma_y}{E} $$ <br> i.e., $$\displaystyle \sigma_1 - \nu(\sigma_2+\sigma_3) = \sigma_y $$ | Less common, conservative. |
Graphical Representation on Mohr's Circle:
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Max Principal Stress: Envelope is vertical lines at $$\displaystyle \sigma = \pm \sigma_y $$.
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Max Shear Stress: Envelope is lines at $$\displaystyle 45^\circ $$, touching circles of radius $$\displaystyle \sigma_y/2 $$.
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Max Strain: Inclined lines (slope depends on $\nu$).
Application to Combined Bending & Torsion:
For shaft with bending moment $M$ and torque $T$:
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$$\displaystyle \sigma_b = \frac{M}{Z} $$ (tensile/compressive)
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$$\displaystyle \tau_t = \frac{T}{J} \cdot R = \frac{T}{2A R} $$? Actually $$\displaystyle \tau_{max} = \frac{T R}{J} = \frac{T}{2 A R} \cdot \frac{J}{A R^2} $$? Simpler: $$\displaystyle \tau_t = \frac{T}{Z_p} $$ where $$\displaystyle Z_p = J/R $$.
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Principal stresses: $$\displaystyle \sigma_{1,2} = \frac{\sigma_b}{2} \pm \sqrt{\left(\frac{\sigma_b}{2}\right)^2 + \tau_t^2} $$.
-
Apply failure criterion using $$\displaystyle \sigma_1, \sigma_2 $$.
VIII. THIN SHELLS & PRESSURE VESSELS
Assumption: $t \ll d$ (wall thickness << diameter), stress uniform across thickness.
Thin Cylindrical Shell
- Hoop (Circumferential) Stress (major, longitudinal joints):
$$\sigma_h = \frac{p d}{2 t}$$
- Longitudinal Stress (minor, along axis):
$$\sigma_l = \frac{p d}{4 t}$$
> [!BOX] $$\displaystyle \sigma_h = 2 \sigma_l $$. Hoop stress is **critical**.
- Change in dimensions (using elasticity):
$$\Delta d = \frac{p d}{2 t E} (d - 2\nu L)?$$
Actually:
$$\epsilon_h = \frac{\Delta d}{d} = \frac{1}{E}(\sigma_h - \nu \sigma_l) = \frac{p d}{2 t E} (1 - \frac{\nu}{2})$$
$$\Delta L = \frac{p d L}{4 t E} (2 - \nu)$$
Thin Spherical Shell
- Stress (equal in all directions):
$$\sigma = \frac{p d}{4 t}$$
> [!CAUTION] For same $p,d,t$, spherical stress is **half** of cylindrical hoop stress.
- Change in diameter:
$$\Delta d = \frac{p d^2}{4 t E} (1 - \nu)$$
Compound Cylinders (Shrink Fit)
-
Radial pressure $p$ at interface due to interference fit.
-
Stresses in each cylinder (thick cylinder theory, Lame's equations):
For a cylinder with inner radius $$\displaystyle r_i $$, outer $$\displaystyle r_o $$, internal pressure $$\displaystyle p_i $$, external $$\displaystyle p_o $$:
$$\sigma_r = A - \frac{B}{r^2}, \quad \sigma_\theta = A + \frac{B}{r^2}$$
where $A, B$ from boundary conditions.
- Superposition: Total stress = stress from shrink fit (radial pressure $p$ at interface) + stress from internal pressure.
IX. SPECIAL TOPICS (FREQUENT SHORT NOTES)
Middle Third Rule
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For: Rectangular cross-section column under axial load with eccentricity.
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Statement: To avoid any tensile stress in the column, the line of action of the load must lie within the middle third of the cross-section.
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Limits: For $b \times h$ rectangle, eccentricities $$\displaystyle e_x \leq b/6 $$, $$\displaystyle e_y \leq h/6 $$.
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Reason: Stress distribution $$\displaystyle \sigma = \frac{P}{A} \pm \frac{M}{Z} $$. Set $$\displaystyle \sigma_{min} \geq 0 $$ → $$\displaystyle e \leq Z/A = \frac{bh^2/6}{bh} = h/6 $$ (for bending about z-axis).
Comparison of Hollow and Solid Shafts
| Aspect | Solid Shaft | Hollow Shaft (same material) |
|---|---|---|
| Strength (for same $T$) | $$\displaystyle \tau \propto d^3 $$ | $$\displaystyle \tau \propto \frac{d_o^3}{1-k^4} $$. Hollow stronger if $$\displaystyle d_o = d_{solid} $$. |
| Stiffness (for same $\theta$) | $$\displaystyle J \propto d^4 $$ | $$\displaystyle J \propto d_o^4(1-k^4) $$. Hollow stiffer if $$\displaystyle d_o = d_{solid} $$. |
| Weight (for same $L$) | $$\displaystyle \propto d^2 $$ | $$\displaystyle \propto d_o^2(1-k^2) $$. |
| Economy | Less material efficient. | More economical for same strength/stiffness (material at outer radius is more effective). |
[!TIP] For same weight and same length: Hollow shaft has higher $J$ and lower $$\displaystyle \tau_{max} $$ → better strength & stiffness.
Section Modulus ($Z$)
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Definition: $$\displaystyle Z = \frac{I}{y_{max}} $$ (units: $$\displaystyle m^3 $$ or $$\displaystyle mm^3 $$).
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Significance: Directly relates max bending moment to max bending stress: $$\displaystyle \sigma_{max} = \frac{M}{Z} $$.
-
Calculation:
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Rectangular ($b \times h$): $$\displaystyle Z = \frac{b h^2}{6} $$.
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Circular ($d$): $$\displaystyle Z = \frac{\pi d^3}{32} $$.
-
Hollow circular ($$\displaystyle d_o, d_i $$): $$\displaystyle Z = \frac{\pi (d_o^4 - d_i^4)}{32 d_o} $$.
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I-section: $$\displaystyle Z = \frac{I}{y_{max}} $$ (usually about major axis, $$\displaystyle y_{max} $$ = distance from NA to top/bottom flange).
-
Point of Contraflexure
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Definition: Point along a beam where bending moment $$\displaystyle M = 0 $$ and changes sign.
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Significance: Point of inflection in deflected shape; shear force diagram crosses axis here.
-
Location: Solve $$\displaystyle M(x) = 0 $$ from bending moment equation.
Thermal Stresses (Recap)
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Restrained (fixed ends): $$\displaystyle \sigma = E \alpha \Delta T $$ (compressive if heated).
-
Partially restrained (ends yield by $\delta$): $$\displaystyle \sigma = E(\alpha \Delta T - \delta/L) $$.
-
Composite bars with temperature change: Use compatibility ($$\displaystyle \delta_{total} $$ same) + equilibrium, including free expansion terms.
Strut vs Column
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Strut: Short, compressed member. Failure by crushing/yielding. Euler's formula not applicable. Analysis: $$\displaystyle \sigma = P/A $$.
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Column: Long, compressed member. Failure by buckling (lateral deflection). Euler/Rankine formulas apply. Slenderness ratio high.
Mohr's Circle (Recap)
-
Construction: Plot $$\displaystyle (\sigma_x, \tau_{xy}) $$, $$\displaystyle (\sigma_y, -\tau_{xy}) $$. Center $$\displaystyle C(\sigma_{avg}, 0) $$, radius $R$.
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Principal stresses: $$\displaystyle \sigma_{1,2} = \sigma_{avg} \pm R $$.
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Max shear: $$\displaystyle \tau_{max} = R $$.
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Plane angle: $$\displaystyle 2\theta_p = \tan^{-1}\left(\frac{2\tau_{xy}}{\sigma_x-\sigma_y}\right) $$.
Final Exam Strategy:
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Derivations: Practice Euler's, torsion, bending formula, shear stress $$\displaystyle \tau=VQ/Ib $$, Mohr's circle construction.
-
Diagrams: SF/BM for all standard cases (simply supported, cantilever, overhanging with various loads).
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Formulas: Memorize boxed ones. Know when to use Euler vs Rankine.
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Failure Theories: Apply to combined bending + torsion problems (common in papers).
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Deflection: Be fluent in at least two methods (double integration & area moment) for standard loads.
All the best! Focus on past paper patterns – they repeat concepts with changed numbers.