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ME-405 · MANUFACTURING TECHNOLOGY/Official Syllabus

MANUFACTURING TECHNOLOGY (ME-405) - Official Syllabus

1
Unit 1

Analysis of Machining processes

  • Analysis of Machining processes
  • introduction
  • tool geometry
  • tool materials
  • wear characteristics
  • cutting forces
  • cutting fluids
  • failure of cutting tools
  • broaching operation
  • types of broaching machines
  • design of broaching tools
  • centre less grinding
  • thread chaser
  • thread grinding boring
  • super finishing processes like honing, lapping, electro polishing and buffing
2
Unit 2

Gear machining

  • Gear machining
  • types of gears
  • elements of gears
  • different methods of gear production
  • gear cutting on milling machine
  • gear machining by generation method
  • principles of generation of surfaces – hobbing, shaping and basic rack cutting
  • gear finishing by shaving and gear grinding
  • tooth profile grinding
  • suitable gear treatments
3
Unit 3

Plastics

  • Plastics
  • composition of plastic materials
  • moulding method- injection moulding
  • compression moulding
  • transfer moulding
  • extrusion moulding
  • calendaring
  • blow moulding
  • laminating and reinforcing
  • welding of plastics
4
Unit 4

Unconventional machining processes

  • Unconventional machining processes
  • introduction
  • abrasive jet machining
  • ultrasonic machining
  • electrochemical machining
  • electro discharge machining
  • electron beam machining
  • laser beam machining
  • plasma arc machining
  • non destructive testing of machined surfaces and tools
5
Unit 5

Extrusion and Numerical Control Machining

  • Extrusion
  • principles
  • hot and cold extrusion processes
  • tube extrusion
  • sawing
  • power hacksaw
  • band saw
  • circular saw
  • Introduction to numerical control machining
  • NC Machine tools
  • NC tooling
  • part programming
  • functions
  • coordinate systems

Reference Books

  • Manufacturing science — Ghosh A., Mallik A.K. — EWP Pvt Ltd
  • Production Technology — R.K.Jain — Khanna Publishes
  • Principles of Manufacturing Materials and Processes — Campbell J.S.
  • CMTI Handbook — CMTI
  • Manufacturing Technology — Rao P.N. — Tata McGraw Hill
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