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Unit 1Manufacturing Methods – Casting, Forming, Machining, Joining, Advanced Manufacturing
Fundamentals of casting processes · Forming techniques and operations · Machining operations and principles · Joining methods including welding and brazing · Overview of advanced manufacturing methods
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Unit 2CNC Machining and Additive Manufacturing
Computer Numerical Control (CNC) machining concepts · Programming and operation of CNC machines · Principles of additive manufacturing (3‑D printing) · Comparison of subtractive vs additive processes
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Unit 3Fitting Operations & Power Tools
Fit‑up techniques for assemblies · Selection and use of hand power tools · Safety procedures while using power tools · Practical fitting exercises
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Unit 4Electrical & Electronics Workshop
Basic electrical safety · Use of multimeters, oscilloscopes and other test equipment · Wiring, circuit assembly and troubleshooting · Fundamental electronic components and their testing
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Unit 5Carpentry
Wood properties and selection · Hand and power tools for woodworking · Joinery techniques (dovetail, mortise & tenon, etc.) · Fabrication of simple wooden components
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Unit 6Plastic Moulding & Glass Cutting
Thermoplastic molding processes · Thermoset moulding basics · Glass cutting techniques and safety · Practical moulding and cutting exercises
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Unit 7Metal Casting
Sand casting fundamentals · Pattern making and core preparation · Molten metal handling and pouring · Defect analysis in cast components
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Unit 8Welding (Arc & Gas) and Brazing
Arc welding principles and techniques · Gas welding (oxy‑acetylene) fundamentals · Brazing processes and filler material selection · Weld joint preparation, inspection and safety
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Unit 9Workshop Practice – Machine Shop
Operation of lathe, milling and drilling machines · Precision measurement and inspection · Machining of simple components · Safety and workshop housekeeping
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Unit 10Workshop Practice – Fitting Shop
Assembly of mechanical components · Use of hand tools for fitting and alignment · Fit tolerance verification · Practical fitting projects
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Unit 11Workshop Practice – Carpentry
Wood cutting, shaping and joining · Construction of simple wooden fixtures · Surface finishing of wood products · Safety in carpentry workshop
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Unit 12Workshop Practice – Electrical & Electronics
Wiring of simple circuits · Testing and troubleshooting of electrical assemblies · Use of soldering iron and connectors · Safety protocols for electrical work
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Unit 13Workshop Practice – Welding Shop
Arc welding (SMAW) practical sessions – 4 hrs · Gas welding (oxy‑acetylene) practical sessions – 4 hrs · Weld joint preparation and post‑weld inspection · Welding safety and PPE usage
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Unit 14Workshop Practice – Casting
Preparation of moulds and cores · Melting and pouring of metal · Cooling, shake‑out and cleaning of castings · Defect identification and remedial actions
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Unit 15Workshop Practice – Smithy (Blacksmithing)
Heating and shaping of metal billets · Forging techniques and tool usage · Heat treatment basics · Safety in blacksmithing operations
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Unit 16Workshop Practice – Plastic Moulding & Glass Cutting
Preparation of plastic moulds and processing parameters · Operating glass cutting equipment · Finishing of plastic and glass components · Safety considerations for both processes