UNIT 3: QUANTITY SURVEYING & COSTING
A. FUNDAMENTALS OF ESTIMATION & COSTING
Purpose & Principles of Estimation
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Definition: Estimation is the process of calculating the probable cost of a construction project before commencement.
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Importance: Foundation for financial planning, budget approval, contract documentation, and project control.
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Purposes:
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To ascertain the financial requirement.
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To serve as a basis for contract and tender documents.
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To enable sanction of funds from financial institutions/governments.
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To check the work executed by the contractor (payment certification).
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To decide the economic feasibility of the project.
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Principle of Units: Standardized units ensure uniformity and comparability.
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Length: meter (m)
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Area: square meter (m²)
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Volume: cubic meter (m³)
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Number: each (e.g., doors, windows)
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Weight: tonne (t) or kilogram (kg)
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Running meter: m (for pipes, cables)
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[!TIP] Exam Focus: Be prepared to explain why estimation is crucial for each project stage (planning, execution, control).
Types of Estimates
| Type of Estimate | When Prepared | Accuracy | Key Feature |
|---|---|---|---|
| Preliminary/Approximate | Concept/Feasibility stage | ±10-20% | Quick, based on plinth area, cubical content, or per unit (e.g., per bed). |
| Detailed Estimate | After detailed drawings & specs | ±5-10% | Item-wise quantities, rates, and amounts. Most accurate. |
| Revised Estimate | When original estimate exceeds sanctioned amount (usually >5%) | Similar to detailed | Prepared when original estimate is exceeded due to changes in scope/design. |
| Supplementary Estimate | For additional/modified work after project start | Varies | For new items or extra quantities not in original estimate. |
Key Difference: A Revised Estimate is a recalculation of the original estimate due to cost escalation/design change. A Supplementary Estimate is for additional/new work.
Data Required for Estimates
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For Detailed Estimate:
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Drawings: Plans, sections, elevations, detailed drawings.
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Specifications: Detailed description of materials, workmanship, and standards.
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Rates: Prevailing schedule of rates (SOR) or market rates for materials & labor.
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Standards: IS codes, standard formulas.
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Bye-laws: Local municipal regulations.
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For Approximate Estimates:
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Plinth area of similar existing buildings.
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Cubic content of similar buildings.
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Cost per unit (e.g., per student for school, per bed for hospital).
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B. METHODS OF ESTIMATION & MEASUREMENT
Building Estimation Methods
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Long Wall & Short Wall Method (Out-to-Out & In-to-In):
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Long Wall: Walls running parallel to the room's length. Measured outer-to-outer faces.
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Short Wall: Walls running perpendicular to the room's length. Measured inner-to-inner faces.
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Length Calculation:
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Long Wall Length = Center-to-Center Length + ½ Thickness of one wall on each side.
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Short Wall Length = Center-to-Center Length - ½ Thickness of one wall on each side.
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Volume = Length × Height × Thickness.
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Centre Line Method:
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All walls are measured center-to-center.
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Volume = (Total Centre Line Length) × Height × Thickness.
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Adjustment: Deductions are made at junctions for overlapping volumes.
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[!TIP] Common Pitfall: In Long Wall/Short Wall method, forgetting to add/subtract half wall thickness leads to quantity errors. Long wall = +thickness, Short wall = -thickness.
Rules for Deduction in Masonry & Plastering
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No Deduction for:
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Openings < 0.1 m².
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Ends of beams, posts, etc., up to 100 sq.cm (0.01 m²) in section.
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Bedding, damp-proof course (DPC).
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Deduction 50% for:
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Openings 0.1 to 0.5 m².
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Ends of beams, posts, etc., > 100 sq.cm but < 500 sq.cm (0.05 m²).
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Full Deduction for:
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Openings > 0.5 m².
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Ends of beams, posts, etc., > 500 sq.cm (0.05 m²).
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Chajjas, canopies, lintels (if measured separately).
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Earthwork Estimation (Roads & Embankments)
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Mid-Sectional Area Method:
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Volume = Area of Mid-section × Distance between sections.
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Mid-section Area = (Area at start + Area at end) / 2.
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Used for cuttings and embankments with uniform cross-section over the length.
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\boxed{V = \frac{A_1 + A_2}{2} \times L}
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Mean Sectional Area Method:
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Volume = Mean Area × Length.
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Mean Area = (Area of first section + Area of last section + 4 × Sum of even areas + 2 × Sum of odd areas) / (3 × Number of sections).
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(Similar to Simpson's rule for volume calculation).
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\boxed{V = \frac{L}{3 \times n} \left[ A_1 + A_n + 4(A_2 + A_4 + ...) + 2(A_3 + A_5 + ...) \right]}
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For Embankment with Slopes: Cross-sectional area must account for side slopes.
$$A = \left( B + \frac{S \cdot H}{2} \right) \times H$$
Where, $B$ = Top width, $H$ = Depth, $S$ = Slope (e.g., 1.5:1 means $$\displaystyle S=1.5 $$).
Specialized Estimations
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Culvert: Estimate includes earthwork, masonry (in foundation, walls, bed), concrete (for bed, wings), and reinforcement if RCC.
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Drainage & Electrification: Usually estimated as a percentage of the structured cost (e.g., 5-8% for drainage, 6-8% for electrification).
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R.C.C. Works: Requires a material statement for the specified grade (e.g., M20 = 1:1.5:3).
Preparation of Detailed Estimate: Step-by-Step
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Study Drawings & Specs: Understand all dimensions, materials, and finishes.
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Prepare Measurement Sheet (Bills of Quantities - BOQ): Item-wise measurement from drawings (length, breadth, height). Use standard formats.
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Calculate Quantities: Apply appropriate formulas for each item (area, volume, number).
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Abstract Sheet: Transfer quantities and multiply by respective rates.
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Rate Analysis: Determine rates for each item (if not from SOR).
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Calculate Total Cost: Sum of all abstract amounts.
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Add Contingencies & Overheads: Apply percentages.
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Add Contractor's Profit.
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Prepare Final Abstract & Summary.
C. RATE ANALYSIS & COST COMPONENTS
Rate Analysis
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Definition: The process of determining the unit rate of a particular item of work by breaking down its cost components.
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Objective: To fix a fair and realistic rate for payment to the contractor.
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Factors Affecting Rate Analysis:
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Material Cost: Cost, wastage (5-10%), transportation.
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Labour Cost: Skilled/unskilled wages, productivity.
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Equipment Cost: Depreciation, fuel, maintenance, operator charges.
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Location & Site Conditions: Accessibility, terrain, weather.
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Project Scale & Duration: Economies of scale.
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Overhead & Profit Percentages.
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Government Policies & Taxes.
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Cost Components & Percentages (of Structured Cost)
| Cost Component | Typical Range | Includes |
|---|---|---|
| Direct Cost | 60-70% | Material, Labour, Equipment costs. |
| Indirect Cost / Overhead Charges | 5-15% | Site office, utilities, supervision, insurance, taxes (excluding income tax), safety. |
| Work Charge Establishment | Part of Overhead | Staff & facilities directly at site (engineer, clerks, watchman, office, store). |
| Contractor's Profit | 5-10% | Risk, organization, and profit margin. |
| Contingencies | 2-5% | Unforeseen minor items, price fluctuations (often separate). |
| Petty Supervision | 1-3% | Owner's/consultant's site supervision. |
Structured Cost = Direct Cost + Overhead Charges + Contractor's Profit.
Total Project Cost = Structured Cost + Water Supply/Sanitary + Electrification + Contingencies + Fluctuation of Rates + Supervision.
Key Construction Stages & Approximate Cost Percentages
| Stage | Approx. % of Structured Cost | Factors Affecting % |
|---|---|---|
| Foundation & Basement | 10-15% | Soil condition, depth, type of foundation. |
| Superstructure (Columns, Beams, Slabs) | 30-40% | Building height, structural system, material (RCC, Steel). |
| Finishes (Plaster, Flooring, Painting) | 20-30% | Quality of finishes, area, complexity. |
| Services (Sanitary, Electrical, HVAC) | 15-25% | Building type (residential vs. commercial), level of sophistication. |
| External Works (Drainage, Landscaping) | 5-10% | Site size, development scope. |
D. VALUATION PRINCIPLES & METHODS
Basic Concepts
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Value: Worth of property in the market.
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Cost: Actual expenditure incurred in construction/acquisition.
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Price: Amount paid/asked in a transaction (includes profit, market sentiment).
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Types of Value:
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Market Value: Estimated amount property should fetch in open market.
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Book Value: Cost less depreciation (accounting term).
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Scrap Value: Value of dismantled materials.
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Salvage Value: Value of asset at end of useful life (without dismantling).
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Depreciated Value: Current value after deducting depreciation.
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Insurance Value: Cost of replacement/reinstatement.
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Potential Value: Value if used for most profitable purpose.
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Methods of Valuation
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Rental Method (Income Approach):
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Value = Net Annual Income × Year's Purchase (Y.P.).
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Used for income-generating properties (rented houses, shops).
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Direct Comparison Method:
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Value based on recent sales of comparable properties in same locality.
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Adjust for differences (size, age, condition).
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Development Method (Projected Value):
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Value = Expected Sale Price of developed property - Total Development Cost.
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Used for land with development potential.
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Profit-Based Method:
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Value = Average Annual Profit × Year's Purchase.
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Used for commercial properties (hotels, theaters).
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Land & Building Method:
- Value = Value of Land (by comparison) + Depreciated Replacement Cost of building.
Financial Concepts in Valuation
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Sinking Fund:
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Definition: A fund accumulated periodically to replace an asset at the end of its useful life.
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Importance: Ensures capital is available for renewal without sudden burden.
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Formula (Annual Sinking Fund):
\boxed{S = \frac{R \times i}{(1+i)^n - 1}}
Where, $S$ = Annual sinking fund, $R$ = Replacement cost (original cost - scrap value), $i$ = rate of interest, $n$ = life in years.
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Year's Purchase (Y.P.):
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Definition: The present value of an annual income of Re. 1 for a given number of years at a given rate of interest.
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Formula (considering sinking fund for replacement):
\boxed{Y.P. = \frac{1}{i + s}}
Where, $i$ = rate of interest on capital, $s$ = sinking fund factor ($$\displaystyle s = \frac{i}{(1+i)^n - 1} $$).
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Simplified (if only interest considered): $$\displaystyle Y.P. = \frac{1}{i} $$ (Perpetuity).
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Dual Rate Interest:
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Concept: Different rates for interest on capital ($i$) and sinking fund ($s$).
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Application: Used in valuation where the investor expects both a return on investment and a fund for asset replacement.
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Y.P. with Dual Rate: $$\displaystyle Y.P. = \frac{1}{i + s} $$.
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Gross Income vs. Net Income:
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Gross Income: Total potential rental income (if fully let).
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Net Income: Gross Income - Outgoings (taxes, repairs, insurance, management charges).
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Valuation is based on Net Income.
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E. PROJECT DOCUMENTATION & SCHEDULES
Detailed Project Report (DPR)
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What is DPR? A comprehensive document prepared before project execution covering all technical, financial, and managerial aspects.
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Content:
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Executive Summary.
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Project Background & Objectives.
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Market Analysis & Demand.
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Technical Feasibility: Site details, design, specifications, technology.
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Financial Analysis: Cost estimates (detailed), sources of finance, projected cash flows, profitability, IRR, NPV.
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Implementation Schedule: Phasing, time chart.
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Risk Analysis & Mitigation.
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Social & Environmental Impact.
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Conclusions & Recommendations.
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Schedule of Rates (SOR)
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Current Schedule of Rates (CSR): A document issued by government/agencies (e.g., PWD, CPWD) listing standardized rates for various items of work in a specific region.
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Significance:
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Basis for preparing detailed estimates.
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Reference for rate analysis.
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Used in contract agreements and payment certification.
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Ensures uniformity in public works.
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Components of a Rate in SOR:
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Item description & unit.
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Basic rate (material, labour, plant).
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Overhead percentage.
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Contractor's profit percentage.
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Total rate (often inclusive of all).
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Tender Documentation
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Tender Notice (Invitation to Bid):
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Purpose: To invite contractors to submit bids.
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Content:
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Name & address of employer/consultant.
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Nature & scope of work.
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Estimated cost.
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Time for completion.
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Earnest money deposit (EMD).
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Last date & time of submission.
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Address for submission & opening.
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Eligibility criteria.
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Sale period & cost of tender documents.
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F. MISCELLANEOUS & APPLICATION-ORIENTED TOPICS
Fixation of Standard Rent
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Method: Based on Year's Purchase method.
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Steps:
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Find Depreciated Value of building (Original cost - Depreciation).
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Add Market Value of Land.
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Total Capitalized Value = (Depreciated Building Value + Land Value).
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Calculate Net Annual Income (Gross rent - outgoings).
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Standard Rent = Net Annual Income × Y.P.
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Factors: Location, building type, amenities, maintenance, local rent control laws.
Material Statement Preparation (Example: 1 m³ M20 Concrete)
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Grade M20 Mix Ratio: 1 : 1.5 : 3 (Cement : Sand : Coarse Aggregate).
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Total Parts = 1 + 1.5 + 3 = 5.5 parts.
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Volume of Dry Concrete ≈ 1.54 × Wet volume (to account for voids).
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Calculations for 1 m³ Wet Concrete:
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Dry Volume = 1.54 m³.
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Cement = (1/5.5) × 1.54 = 0.28 m³ → (0.28 × 1440 kg/m³) ≈ 403 kg ≈ 8 bags (50 kg/bag).
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Sand = (1.5/5.5) × 1.54 = 0.42 m³.
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Coarse Aggregate = (3/5.5) × 1.54 = 0.84 m³.
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Water-Cement Ratio for M20 ≈ 0.5 → Water = 403 × 0.5 = 201.5 liters.
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Costing of Building Services
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Drainage: Usually 5-8% of structured cost. Includes pipes, traps, manholes, inspection chambers.
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Electrification: 6-10% of structured cost. Includes wiring, switches, fixtures, distribution boards, earthing.
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Estimation: Often done as a lump-sum percentage in preliminary estimates. In detailed estimates, measured from drawings (length of wires, number of points, pipe lengths).
Calculation of Year's Purchase (Numerical Example)
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Given: Life ($n$) = 30 years, Interest rate ($i$) = 5% = 0.05, Sinking fund rate = 4%.
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Sinking Fund Factor ($s$):
$$s = \frac{i}{(1+i)^n - 1} = \frac{0.05}{(1.05)^{30} - 1} = \frac{0.05}{4.3219 - 1} = \frac{0.05}{3.3219} = 0.01505$$
- Y.P. with Dual Rate:
$$Y.P. = \frac{1}{i + s} = \frac{1}{0.05 + 0.01505} = \frac{1}{0.06505} = 15.37$$
- Interpretation: The present value of an annual income of Re. 1 for 30 years at 5% interest and 4% sinking fund is Rs. 15.37.