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ME-702 (A) · Advance Machining Processes/Official Syllabus

Advance Machining Processes (ME-702 (A)) - Official Syllabus

1
Unit 1

Mechanical processes

  • Process selection
  • mechanics of cutting
  • metal removal rate
  • cutting tool system design
  • ultrasonic machining
  • abrasive jet machining
  • water jet machining
  • effect of parameters and variables
  • applications and limitations
  • recent developments in mechanical processes
2
Unit 2

Electrochemical and chemical metal removal processes

  • Electrochemical machining [ECM]
  • elements of ECM
  • power source and control system
  • electrolytes
  • tool work system
  • chemistry of the process
  • tool design and metal removal rate
  • process faults
  • material removal and surface finish
  • electrochemical grinding
  • electrochemical deburring
  • electrochemical honing
  • chemical machining
3
Unit 3

Thermal metal removal processes

  • Electric discharge machining [EDM]
  • spark erosion
  • mechanism of metal removal
  • spark erosion generator
  • electrod feed control
  • vibrating electrode system
  • dielectric fluid
  • flushing
  • accuracy
  • plasma arc machining [PAM]
  • non thermal generation of plasma
  • mechanisms and parameters
  • equipments
  • electron beam machining [EBM]
  • generation and control of electron beam
  • theory and process capabilities
  • neutral particle etching
  • laser beam machining
  • hot machining
  • methods of local heating
  • tool lie and production rate
4
Unit 4

Rapid prototyping fabrication methods

  • Fundamentals
  • technologies
  • applications
  • principles and working of 3D printing
  • subtractive v/s additive manufacturing process
  • VAT photo polymerization
  • material and binder jetting
  • continuous liquid inter phase production
  • direct metal laser sintering
5
Unit 5

Technologies of micro fabrication

  • Types of micro system devices
  • indusrial applications
  • micro fabrication processes
  • LIGA process
  • Technologies of nano fabrication
  • importance of size
  • scanning probe microscope
  • carbon Buckyballs and nano tubes
  • nano fabrication processes

Reference Books

  • Mikell P. Groover, Fundamentals of Modern Manufacturing, Wiley India
  • Pandey P.C, Shan H.S., Modern Machining Processes, Tata McGraw Hill
  • Lal G.K, Gupta V, Reddy N.V., Narosa Publishing House
  • CMTI Handbook
  • Jain V.K. Introduction to Micro Machining Process Narosa Publication
  • Jain V.K., Micromanufacturing Processes, Crc Press
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