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BT-203 · Basic Mechanical Engineering/Quick Revision Short Notes

Basic Mechanical Engineering (BT-203) - Unit 3 Short Notes

How unit 3 is examined

This unit covers fluid properties, flow types, Newton's law of viscosity, Pascal's law, Bernoulli's equation and the working of turbines and pumps; viscosity numericals and the Pelton wheel, reciprocating pump and turbine questions carry most marks.

Fluid properties pressure, density and viscosity etc.

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Definition. A fluid is a substance that deforms continuously under any shear force, however small; <mark>viscosity is the internal resistance of a fluid to flow, arising from friction between its adjacent layers.</mark>

Key points.

  1. Density is mass per unit volume, $\rho = m/V$; for water it is $1000\ \text{kg/m}^3$.
  2. Pressure is normal force per unit area, $p = F/A$, measured in $\text{N/m}^2$ (Pa); $1\ \text{bar} = 10^5\ \text{N/m}^2$.
  3. Dynamic viscosity $\mu$ has unit $\text{N·s/m}^2$ (Pa·s); $1\ \text{poise} = 0.1\ \text{N·s/m}^2$. Kinematic viscosity is $\nu = \mu/\rho$, in $\text{m}^2/\text{s}$.
  4. Importance: in lubrication a viscous oil film prevents metal-to-metal contact between shaft and bearing, and its thickness decides friction loss.
  5. Viscosity also fixes the pressure drop in pipelines, the power a pump needs, the behaviour of hydraulic oils, and the atomisation of fuel.

Asked: [7 marks] (Nov 2022) Define viscosity. What is the importance of viscosity while selecting fluids in various engineering applications?

Types of fluids

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Definition. Fluids are classified by their stress behaviour (Newtonian or not) and by the nature of their flow (uniform, laminar and so on).

Key points.

  1. A Newtonian fluid obeys $\tau = \mu\,du/dy$ with constant $\mu$; water, air and oil are examples.
  2. A non-Newtonian fluid has a non-linear or variable relation between $\tau$ and $du/dy$; paint, blood and toothpaste are examples.
  3. An ideal fluid is frictionless and incompressible; a real fluid has viscosity.
  4. Reynolds number decides laminar or turbulent flow in a pipe: below about 2000 it is laminar, above about 4000 turbulent.
Basis First type Second type
Uniform / non-uniform Velocity same at every point at a given instant, $\partial V/\partial s = 0$ (constant-diameter pipe) Velocity changes from point to point, $\partial V/\partial s \neq 0$ (tapering pipe)
Laminar / turbulent Particles move in smooth parallel layers, no mixing; $Re < 2000$ Particles move chaotically with eddies and mixing; $Re > 4000$
Newtonian / non-Newtonian $\tau \propto du/dy$, straight line through origin $\tau$ is not proportional to $du/dy$

Answer frame. Open by defining each pair in one line; then give the table row by row with one example each; close with the Reynolds-number limits.

Asked: [7 marks] (Dec 2024) Define and distinguish between: i) uniform and non-uniform flow, ii) laminar and turbulent flow, iii) Newtonian and non-Newtonian flow.

Newton's law of viscosity

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Definition. <mark>Newton's law of viscosity states that the shear stress between adjacent fluid layers is directly proportional to the velocity gradient (rate of shear strain) perpendicular to the flow.</mark>

Diagram. <figure class="ds-fig" style="margin:1.4rem 0;overflow-x:auto"><svg xmlns="http://www.w3.org/2000/svg" id="dsfig-u3-01" viewBox="0 0 338 252" width="338" height="252" role="img" aria-label="Fluid film of thickness dy between a moving plate (velocity u) and a fixed plate; velocity varies linearly from 0 to u."><style>#dsfig-u3-01 .e{stroke:#454C5A;stroke-width:1.4;fill:none}#dsfig-u3-01 .e.hi{stroke:#2340B8;stroke-width:2.6}#dsfig-u3-01 .n{fill:#FFFFFF;stroke:#16181D;stroke-width:1.4}#dsfig-u3-01 .n.hi{fill:#E3E9FC;stroke:#2340B8;stroke-width:2.2}#dsfig-u3-01 .n.rb-b{fill:#16181D;stroke:#16181D}#dsfig-u3-01 .n.rb-r{fill:#BD3227;stroke:#BD3227}#dsfig-u3-01 text{font-family:"JetBrains Mono",ui-monospace,Menlo,Consolas,monospace;font-size:13px}#dsfig-u3-01 .t{fill:#16181D;font-weight:500}#dsfig-u3-01 .t.inv{fill:#FFFFFF;font-weight:700}#dsfig-u3-01 .kd{stroke:#16181D;stroke-width:1.2}#dsfig-u3-01 .dot{fill:#16181D}#dsfig-u3-01 .ann{fill:#2340B8;font-size:11px;font-weight:700}#dsfig-u3-01 .lbl{fill:#6F7787;font-family:system-ui,-apple-system,sans-serif;font-size:12px;font-weight:700}#dsfig-u3-01 .ptr{fill:#2340B8;font-size:12px;font-weight:700}#dsfig-u3-01 .ah{fill:#454C5A}#dsfig-u3-01 .ah.hi{fill:#2340B8}#dsfig-u3-01 .wl rect{fill:#FFFFFF;stroke:#DCE0E7}#dsfig-u3-01 .wl .t{font-size:12px;font-weight:700}#dsfig-u3-01 .wl.hi rect{fill:#2340B8;stroke:#2340B8}#dsfig-u3-01 .wl.hi .t{fill:#FFFFFF}html.dark #dsfig-u3-01 .e{stroke:#B1B7C3}html.dark #dsfig-u3-01 .e.hi{stroke:#8FA3FF}html.dark #dsfig-u3-01 .n{fill:#161920;stroke:#E6E8ED}html.dark #dsfig-u3-01 .n.hi{fill:#1E2748;stroke:#8FA3FF}html.dark #dsfig-u3-01 .n.rb-b{fill:#E6E8ED;stroke:#E6E8ED}html.dark #dsfig-u3-01 .n.rb-r{fill:#FF7E71;stroke:#FF7E71}html.dark #dsfig-u3-01 .t{fill:#E6E8ED}html.dark #dsfig-u3-01 .t.inv{fill:#0F1115}html.dark #dsfig-u3-01 .kd{stroke:#E6E8ED}html.dark #dsfig-u3-01 .dot{fill:#E6E8ED}html.dark #dsfig-u3-01 .ann{fill:#8FA3FF}html.dark #dsfig-u3-01 .lbl{fill:#858D9C}html.dark #dsfig-u3-01 .ptr{fill:#8FA3FF}html.dark #dsfig-u3-01 .ah{fill:#B1B7C3}html.dark #dsfig-u3-01 .ah.hi{fill:#8FA3FF}html.dark #dsfig-u3-01 .wl rect{fill:#161920;stroke:#2A2E37}html.dark #dsfig-u3-01 .wl.hi rect{fill:#8FA3FF;stroke:#8FA3FF}html.dark #dsfig-u3-01 .wl.hi .t{fill:#0F1115}</style><defs><marker id="ah11" viewBox="0 0 10 10" refX="9" refY="5" markerWidth="7" markerHeight="7" orient="auto-start-reverse"><path class="ah" d="M0,1 L9,5 L0,9 z"/></marker><marker id="ahh11" viewBox="0 0 10 10" refX="9" refY="5" markerWidth="7" markerHeight="7" orient="auto-start-reverse"><path class="ah hi" d="M0,1 L9,5 L0,9 z"/></marker></defs><path class="e" d="M59,40 L279,40"/><path class="e" d="M59,212 L279,212"/><g class="wl"><rect x="113.5" y="31" width="111" height="18" rx="9"/><text class="t" x="169" y="40" dy=".35em" text-anchor="middle">Moving_plate_u</text></g><g class="wl"><rect x="124.3" y="203" width="89.4" height="18" rx="9"/><text class="t" x="169" y="212" dy=".35em" text-anchor="middle">Fixed_plate</text></g><circle class="n" cx="40" cy="40" r="18"/><text class="t" x="40" y="40" dy=".35em" text-anchor="middle">M</text><circle class="n" cx="298" cy="40" r="18"/><text class="t" x="298" y="40" dy=".35em" text-anchor="middle">N</text><circle class="n" cx="40" cy="212" r="18"/><text class="t" x="40" y="212" dy=".35em" text-anchor="middle">P</text><circle class="n" cx="298" cy="212" r="18"/><text class="t" x="298" y="212" dy=".35em" text-anchor="middle">Q</text></svg><figcaption style="font-size:.82em;opacity:.72;margin-top:.45rem">Fluid film of thickness dy between a moving plate (velocity u) and a fixed plate; velocity varies linearly from 0 to u.</figcaption></figure>

Formula. $$\tau = \mu\frac{du}{dy}$$

Key points.

  1. Here $\tau = F/A$ is the shear stress, $du/dy$ is the velocity gradient (shear rate), and the constant $\mu$ is the dynamic viscosity.
  2. The fluid layer touching the moving plate sticks to it and moves at $u$, while the layer at the fixed plate has zero velocity (no-slip condition).
  3. For a thin film the profile is linear, so $du/dy = u/y$ with $y$ the film thickness.
  4. Significance: $\mu$ measures how strongly a fluid resists flow, so it fixes friction force, power loss and lubrication behaviour.
  5. Fluids obeying the law with constant $\mu$ are Newtonian; a plot of $\tau$ against $du/dy$ is a straight line through the origin with slope $\mu$.
  6. Viscosity of liquids falls as temperature rises, while that of gases rises.

Example. Plate 0.025 mm from a fixed plate moves at 60 cm/s and needs $\tau = 2\ \text{N/m}^2$; find $\mu$.

Step Working
Given $dy = 0.025\times10^{-3}$ m, $du = 0.6$ m/s, $\tau = 2$
Formula $\mu = \tau\,dy/du$
Substitute $\mu = 2\times0.025\times10^{-3}/0.6$

$\mu = 8.33\times10^{-5}\ \text{N·s/m}^2$

Example (power). Plate area $1.5\times10^6\ \text{mm}^2 = 1.5\ \text{m}^2$, speed 0.4 m/s, gap 0.15 mm, $\mu = 1\ \text{poise} = 0.1$. $\tau = 0.1\times0.4/(0.15\times10^{-3}) = 266.67$; $F = \tau A = 266.67\times1.5 = 400$ N; $P = Fu = 400\times0.4 = 160$ W.

Example (shaft in sleeve). $\mu = 10\ \text{poise} = 1\ \text{N·s/m}^2$, $D = 0.5$ m, $N = 200$ rpm, $L = 0.1$ m, $t = 0.002$ m.

Step Working
Surface speed $u = \pi D N/60 = \pi\times0.5\times200/60 = 5.236$ m/s
Shear stress $\tau = \mu u/t = 1\times5.236/0.002 = 2618\ \text{N/m}^2$
Shear force $F = \tau\,\pi D L = 2618\times\pi\times0.5\times0.1 = 411.2$ N
Power lost $P = Fu = 411.2\times5.236$

Power lost $\approx 2153$ W (2.15 kW)

Answer frame. For the law: state it, write $\tau=\mu\,du/dy$, draw the two-plate figure, list points 1-6, close with the significance of $\mu$. For a numerical: convert to SI first (poise, mm, cm/s, rpm), write the formula, substitute, box the answer with unit.

Pitfall: Forgetting to convert poise, mm and cm/s to SI before substituting; also use area $\pi D L$ (not $\pi D$) for the shaft. Some answer keys print 41.12 N and 215.3 W, which drops a factor of 10; the correct working gives 411.2 N and 2153 W.

Asked: [7 marks] (Nov 2022, Jun 2022) A plate 0.025 mm from a fixed plate moves at 60 cm/s and requires 2 N/m^2 to maintain this speed; determine the fluid viscosity. Also: flat plate of area 1.5x10^6 mm^2 pulled at 0.4 m/s relative to another plate 0.15 mm away, fluid viscosity 1 poise; find force and power. Asked: [8 marks] (Jun 2023) Lubricating oil of viscosity 10 poise between shaft (D = 0.5 m, 200 rpm) and sleeve (length 100 mm); calculate the power lost if the oil film is 2 mm thick. Asked: [7 marks] (Dec 2024) State Newton's law of viscosity and explain its significance; describe how viscosity relates to shear stress and shear rate in Newtonian fluids. Asked: [14 marks] (Jun 2025) Write short note on any three: i) Newton's law of viscosity, ii) Zeroth law of thermodynamics, iii) Micrometer, iv) Centrifugal compressor.

Pascal's law

<span style="display:inline-block;padding:.16em .6em;border:1.5px solid currentColor;border-radius:999px;font-size:.68em;font-weight:700;letter-spacing:.06em;text-transform:uppercase;opacity:.75">Not asked since 2022</span>

Definition. <mark>Pascal's law states that the pressure at a point in a fluid at rest is the same in all directions; equivalently, pressure applied to an enclosed fluid is transmitted equally and undiminished to every part of it.</mark>

Key points.

  1. Formula: in a hydraulic press, $F_1/A_1 = F_2/A_2$, so a small force on a small piston gives a large force on a large piston.
  2. It holds only for a static fluid, where no shear stress exists.
  3. Applications are the hydraulic press, hydraulic jack, brakes and lifts.

Bernoulli's equation for incompressible fluids

<span style="display:inline-block;padding:.16em .6em;border:1.5px solid currentColor;border-radius:999px;font-size:.68em;font-weight:700;letter-spacing:.06em;text-transform:uppercase;opacity:.75">Medium weight</span>

Definition. <mark>For steady, frictionless, incompressible flow along a streamline, the total energy per unit weight (pressure head + velocity head + datum head) is constant.</mark>

Formula. $$\frac{p}{\rho g}+\frac{v^2}{2g}+z=\text{constant}$$

Assumptions.

  1. The flow is steady and the fluid incompressible.
  2. The fluid is inviscid (frictionless) and the flow irrotational.
  3. The equation is applied along a single streamline, and only gravity and pressure forces act.

Derivation.

  1. Take a small element of length $ds$ and area $dA$ along a streamline, inclined at $\theta$ to the horizontal.
  2. Newton's second law along $s$: $p\,dA-(p+dp)\,dA-\rho g\,dA\,ds\cos\theta=\rho\,dA\,ds\cdot a_s$.
  3. With $a_s = v\,dv/ds$ and $\cos\theta\,ds=dz$, dividing by $\rho\,dA$ gives Euler's equation: $$\frac{dp}{\rho}+v\,dv+g\,dz=0$$
  4. Integrate for constant $\rho$: $p/\rho+v^2/2+gz=\text{const}$; divide by $g$ to get the head form above.

Example. Water flows through 30 cm and 20 cm sections at 80 L/s. Section 1 is 8 m and section 2 is 5 m above datum; $p_1=4$ bar. Find $p_2$.

Step Working
Areas $A_1=0.0707$, $A_2=0.0314\ \text{m}^2$
Velocities $V_1=0.08/0.0707=1.132$, $V_2=0.08/0.0314=2.546$ m/s
Bernoulli $\frac{4\times10^5}{1000\times9.81}+\frac{1.132^2}{19.62}+8=\frac{p_2}{\rho g}+\frac{2.546^2}{19.62}+5$
Heads $40.77+0.065+8=48.84$; $0.330+5=5.33$
Result $p_2/\rho g=43.51$ m

$p_2 = 43.51\times9810 \approx 4.27\times10^5\ \text{N/m}^2 \approx 4.27$ bar

Repeat question (Dec 2023): $d_1=25$ cm, $d_2=10$ cm, $Q=30$ L/s, $z_1=10$ m, $z_2=2$ m, $p_1=40\ \text{N/cm}^2=4\times10^5$. Then $V_1=0.611$, $V_2=3.820$ m/s, $p_2/\rho g=48.05$ m, so $p_2\approx4.71\times10^5\ \text{N/m}^2\approx4.71$ bar.

Answer frame. For the derivation: state Pascal's law in one line, list assumptions, draw the streamline element, derive Euler's equation, integrate, and close with the boxed Bernoulli equation. For the numerical: convert to SI, find $A$ and $V$ from $Q=AV$, apply Bernoulli, solve $p_2$.

Pitfall: Using litres or bar without conversion, and forgetting the velocity head or datum terms. The key printed 4.29 bar; exact arithmetic gives 4.27 bar.

Asked: [8 marks] (Dec 2023, Jun 2025) Water flows through a pipe of diameters 30 cm and 20 cm at sections 1 and 2, flow 80 L/s, section 1 at 8 m and section 2 at 5 m above datum, pressure at 1 is 4 bar; find pressure at 2. Also: diameters 25 cm and 10 cm, 30 L/s, 10 m and 2 m above ground, 40 N/cm^2 at section 1; find pressure at 2. Asked: [7 marks] (Jun 2022) State Pascal's law. Derive Bernoulli's equation. What are the assumptions made in Bernoulli's equation?

Working principle of hydraulic machines, pumps, turbines, reciprocating pumps

<span style="display:inline-block;padding:.16em .6em;border:1.5px solid currentColor;border-radius:999px;font-size:.68em;font-weight:700;letter-spacing:.06em;text-transform:uppercase;opacity:.75">High weight</span>

Definition. Hydraulic machines convert hydraulic energy into mechanical energy (turbines) or mechanical energy into hydraulic energy (pumps).

Hydraulic turbines and classification

Key points.

  1. Principle: a turbine converts the potential and kinetic energy of flowing water into mechanical rotation of a runner, which drives a generator.
  2. By action of water: in an impulse turbine (Pelton) all the head is first converted to kinetic energy in a nozzle and the runner works at atmospheric pressure; in a reaction turbine (Francis, Kaplan) only part is converted, so pressure drops across the runner and the casing is full of water.
  3. By direction of flow: tangential (Pelton), radial or mixed (Francis), axial (Kaplan).
  4. By head: high head above 250 m (Pelton), medium 60-250 m (Francis), low below 60 m (Kaplan).
  5. By specific speed: low (Pelton), medium (Francis), high (Kaplan).
  6. Applications: Pelton in hilly hydro plants with small discharge, Francis in medium-head plants, Kaplan in river barrages with large discharge.

Answer frame. Open with the energy-conversion principle; give the classification as a table or tree; then point-wise head, flow and application for each type; close with the choice of turbine by head.

Pelton wheel

Key points.

  1. It is a tangential-flow impulse turbine used for high head and low discharge.
  2. Water from the penstock reaches the nozzle, where pressure energy becomes a high-velocity jet.
  3. A spear (needle) inside the nozzle moves to vary the jet area and so regulate the flow.
  4. The runner is a disc carrying double-hemispherical (double-ellipsoidal) buckets with a central splitter ridge.
  5. The jet strikes the splitter, divides into two halves, and is deflected through about $165^\circ$; the change of momentum gives an impulse force and torque on the runner.
  6. The casing prevents splashing and guides water to the tailrace; a braking jet stops the runner quickly.

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Answer frame. Open with "Pelton wheel is a tangential-flow impulse turbine for high head"; draw the labelled sketch; develop construction (nozzle, spear, runner, buckets, casing, brake jet) then working; close with the jet momentum change producing torque.

Draft tube

Key points.

  1. A draft tube is an expanding (diverging) pipe joining the runner exit of a reaction turbine to the tailrace, ending below tailrace water level.
  2. It lets the turbine be set above tailrace level without losing head, for easy maintenance.
  3. Its gradually increasing area reduces the exit velocity, so kinetic energy leaving the runner is regained as pressure, creating suction at the runner outlet and raising the working head.
  4. Types: conical, simple elbow, moody spreading, and elbow with varying cross-section.

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Answer frame. Define it, draw runner-tube-tailrace, give the two functions, then the types.

Reciprocating pump

Definition. <mark>A reciprocating pump is a positive displacement pump in which a piston or plunger moves to and fro inside a cylinder, drawing liquid in and forcing it out through non-return valves.</mark>

Key points.

  1. Components: cylinder, piston with rod, connecting rod and crank driven by a motor, suction pipe with suction valve and strainer, delivery pipe with delivery valve, and sump.
  2. Suction stroke: the crank turns and the piston moves away from the cylinder head, creating a partial vacuum; atmospheric pressure on the sump pushes liquid up the suction pipe, the suction valve opens and liquid fills the cylinder.
  3. Delivery stroke: the piston moves back towards the head, pressurising the liquid; the suction valve shuts, the delivery valve opens and liquid is forced up the delivery pipe.
  4. In a single-acting pump one delivery occurs per crank revolution, so the discharge is intermittent.
  5. Flow is unsteady, so air vessels are fitted to smooth it; discharge is $Q = ALN/60$ for single-acting.

<figure class="ds-fig" style="margin:1.4rem 0;overflow-x:auto"><svg xmlns="http://www.w3.org/2000/svg" id="dsfig-u3-04" viewBox="0 0 560 338" width="560" height="338" role="img" aria-label="Single-acting reciprocating pump. Sump = water source with strainer, Sv = suction valve, Cyl = cylinder with piston, rod, connecting rod and crank, Dv = delivery valve, Del = delivery pipe."><style>#dsfig-u3-04 .e{stroke:#454C5A;stroke-width:1.4;fill:none}#dsfig-u3-04 .e.hi{stroke:#2340B8;stroke-width:2.6}#dsfig-u3-04 .n{fill:#FFFFFF;stroke:#16181D;stroke-width:1.4}#dsfig-u3-04 .n.hi{fill:#E3E9FC;stroke:#2340B8;stroke-width:2.2}#dsfig-u3-04 .n.rb-b{fill:#16181D;stroke:#16181D}#dsfig-u3-04 .n.rb-r{fill:#BD3227;stroke:#BD3227}#dsfig-u3-04 text{font-family:"JetBrains Mono",ui-monospace,Menlo,Consolas,monospace;font-size:13px}#dsfig-u3-04 .t{fill:#16181D;font-weight:500}#dsfig-u3-04 .t.inv{fill:#FFFFFF;font-weight:700}#dsfig-u3-04 .kd{stroke:#16181D;stroke-width:1.2}#dsfig-u3-04 .dot{fill:#16181D}#dsfig-u3-04 .ann{fill:#2340B8;font-size:11px;font-weight:700}#dsfig-u3-04 .lbl{fill:#6F7787;font-family:system-ui,-apple-system,sans-serif;font-size:12px;font-weight:700}#dsfig-u3-04 .ptr{fill:#2340B8;font-size:12px;font-weight:700}#dsfig-u3-04 .ah{fill:#454C5A}#dsfig-u3-04 .ah.hi{fill:#2340B8}#dsfig-u3-04 .wl rect{fill:#FFFFFF;stroke:#DCE0E7}#dsfig-u3-04 .wl .t{font-size:12px;font-weight:700}#dsfig-u3-04 .wl.hi rect{fill:#2340B8;stroke:#2340B8}#dsfig-u3-04 .wl.hi .t{fill:#FFFFFF}html.dark #dsfig-u3-04 .e{stroke:#B1B7C3}html.dark #dsfig-u3-04 .e.hi{stroke:#8FA3FF}html.dark #dsfig-u3-04 .n{fill:#161920;stroke:#E6E8ED}html.dark #dsfig-u3-04 .n.hi{fill:#1E2748;stroke:#8FA3FF}html.dark #dsfig-u3-04 .n.rb-b{fill:#E6E8ED;stroke:#E6E8ED}html.dark #dsfig-u3-04 .n.rb-r{fill:#FF7E71;stroke:#FF7E71}html.dark #dsfig-u3-04 .t{fill:#E6E8ED}html.dark #dsfig-u3-04 .t.inv{fill:#0F1115}html.dark #dsfig-u3-04 .kd{stroke:#E6E8ED}html.dark #dsfig-u3-04 .dot{fill:#E6E8ED}html.dark #dsfig-u3-04 .ann{fill:#8FA3FF}html.dark #dsfig-u3-04 .lbl{fill:#858D9C}html.dark #dsfig-u3-04 .ptr{fill:#8FA3FF}html.dark #dsfig-u3-04 .ah{fill:#B1B7C3}html.dark #dsfig-u3-04 .ah.hi{fill:#8FA3FF}html.dark #dsfig-u3-04 .wl rect{fill:#161920;stroke:#2A2E37}html.dark #dsfig-u3-04 .wl.hi rect{fill:#8FA3FF;stroke:#8FA3FF}html.dark #dsfig-u3-04 .wl.hi .t{fill:#0F1115}</style><defs><marker id="ah14" viewBox="0 0 10 10" refX="9" refY="5" markerWidth="7" markerHeight="7" orient="auto-start-reverse"><path class="ah" d="M0,1 L9,5 L0,9 z"/></marker><marker id="ahh14" viewBox="0 0 10 10" refX="9" refY="5" markerWidth="7" markerHeight="7" orient="auto-start-reverse"><path class="ah hi" d="M0,1 L9,5 L0,9 z"/></marker></defs><path class="e" d="M58.4,279.6 L111.2,226.8" marker-end="url(#ah14)"/><path class="e" d="M141.8,201.5 L237.5,137.6" marker-end="url(#ah14)"/><path class="e" d="M273,120 L364.1,89.6" marker-end="url(#ah14)"/><path class="e" d="M402,77 L493.1,46.6" marker-end="url(#ah14)"/><rect class="n" x="15" y="283" width="50" height="30" rx="15"/><text class="t" x="40" y="298" dy=".35em" text-anchor="middle">Sump</text><circle class="n" cx="126" cy="212" r="18"/><text class="t" x="126" y="212" dy=".35em" text-anchor="middle">Sv</text><circle class="n" cx="255" cy="126" r="18"/><text class="t" x="255" y="126" dy=".35em" text-anchor="middle">Cyl</text><circle class="n" cx="384" cy="83" r="18"/><text class="t" x="384" y="83" dy=".35em" text-anchor="middle">Dv</text><circle class="n" cx="513" cy="40" r="18"/><text class="t" x="513" y="40" dy=".35em" text-anchor="middle">Del</text></svg><figcaption style="font-size:.82em;opacity:.72;margin-top:.45rem">Single-acting reciprocating pump. Sump = water source with strainer, Sv = suction valve, Cyl = cylinder with piston, rod, connecting rod and crank, Dv = delivery valve, Del = delivery pipe.</figcaption></figure>

Answer frame. Define the pump; draw cylinder, piston, crank, connecting rod, both pipes and valves; explain suction then delivery stroke; close with the intermittent, positive displacement nature.

Priming of a centrifugal pump

Key points.

  1. Priming is filling the suction pipe, casing and delivery pipe up to the delivery valve with liquid before starting the pump.
  2. It is needed because air is far lighter than water, so the head produced is $h=p/\rho g$ with a tiny $\rho$, giving negligible pressure rise.
  3. That pressure is too low to lift water from the sump, so the pump cannot draw liquid.
  4. Without priming the pump runs dry, overheats and delivers nothing; a foot valve keeps the water from draining back.

Asked: [8 marks] (Nov 2022, Jun 2023, Jun 2025) Explain the working principle, construction and working of the Pelton wheel with a neat sketch. Asked: [8 marks] (Jun 2022, Dec 2023) What is the reciprocating pump? Explain the working and construction of a single-acting reciprocating pump with a neat sketch. Asked: [7 marks] (Dec 2024, Jun 2025) Explain how hydraulic turbines convert fluid energy into mechanical energy; types and applications. Also: basic principle of turbine; classify turbines by type of energy, direction of flow, head and specific speed. Asked: [6 marks] (Dec 2023) What is priming? Why is it required in a centrifugal pump? Asked: [6 marks] (Jun 2023) What is a draft tube? Why is it used in a reaction turbine? Describe with a neat sketch.

Last-minute revision

  1. Viscosity is the internal resistance of a fluid to flow; $\mu$ is in N·s/m^2 and 1 poise = 0.1 N·s/m^2.
  2. Newton's law: $\tau=\mu\,du/dy$, with $\tau=F/A$.
  3. Shaft in sleeve: $u=\pi DN/60$, $F=\tau\pi DL$, $P=Fu$.
  4. Viscosity of liquids falls with temperature, of gases rises.
  5. Pascal's law: pressure in a static fluid is equal in all directions; $F_1/A_1=F_2/A_2$.
  6. Bernoulli: $p/\rho g+v^2/2g+z=$ const, for steady, inviscid, incompressible flow along a streamline.
  7. $Q=A_1V_1=A_2V_2$; $1$ bar $=10^5$ N/m^2; $\rho_{water}=1000$ kg/m^3.
  8. Pelton = impulse, tangential, high head; Francis = reaction, medium head; Kaplan = reaction, axial, low head.
  9. Reciprocating pump is positive displacement with suction and delivery valves and intermittent flow.
  10. Priming removes air, since air cannot build enough head to lift water.
  11. A draft tube regains kinetic energy as pressure and lets the runner sit above the tailrace.

Memory hooks

  • Turbine head order: Pelton is the Peak (high), Francis in the Field (medium), Kaplan in the Kanal (low).
  • Newton's law: "Tau equals Mu times Slope of velocity".
  • Bernoulli terms: Pressure, Velocity, Position, three heads that add to a constant.
  • Reciprocating pump: Suck then Push, and the valves open one at a time.
  • Poise to SI: divide by 10.

Coverage checklist

  • Fluid properties pressure, density and viscosity etc.: viscosity definition and importance (Nov 2022).
  • Types of fluids: uniform, laminar and Newtonian pairs (Dec 2024).
  • Newton's law of viscosity: plate numericals (Nov 2022, Jun 2022), shaft power loss (Jun 2023), statement and significance (Dec 2024), short note (Jun 2025).
  • Pascal's law: statement (asked with Bernoulli, Jun 2022).
  • Bernoulli's equation for incompressible fluids: pipe pressure numerical (Dec 2023, Jun 2025), derivation (Jun 2022).
  • Only working principle of Hydraulic machines, pumps, turbines, Reciprocating pumps: Pelton wheel, reciprocating pump, turbine types, priming, draft tube.
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