UNIT 5: WASTEWATER TREATMENT & AIR POLLUTION CONTROL
I. FUNDAMENTALS OF WASTEWATER TREATMENT SYSTEMS
A. Unit Operations vs. Unit Processes
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Unit Operations: Physical methods of treatment where only physical forces are applied. No chemical or biological change occurs.
- Examples: Screening, Grit removal, Sedimentation, Floatation, Filtration, Adsorption.
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Unit Processes: Chemical or biological methods of treatment where the quality of wastewater is changed by chemical or biological reactions.
- Examples: Coagulation/Flocculation, Disinfection, Activated Sludge, Trickling Filter, Oxidation Ditch.
[!TIP] Common exam question: "Elaborate various types of unit operations." List them with a brief one-line function.
B. Preliminary Treatment
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Racks and Screens:
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Coarse Screens: Bar spacing 50-150 mm. Remove large debris.
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Fine Screens: Bar spacing 6-50 mm. Remove smaller materials.
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Head Loss Through Bar Screen: Estimated by Kirchmer's Formula:
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$$ h = \beta \left( \frac{W}{b} \right)^{4/3} V^2 \sin\theta $$
Where, $h$ = head loss (m), $\beta$ = blockage coefficient (~0.5 for clean, ~0.8 for clogged), $W$ = total width of bars, $b$ = clear spacing, $\theta$ = angle of inclination, $V$ = approach velocity.
* **Materials:** Mild steel, stainless steel, plastic.
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Grit Chamber:
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Purpose: Remove sand, gravel, cinders, and other inorganic solids to prevent abrasion and deposition in pipes/equipment.
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Design Principle: Settling velocity ($$\displaystyle V_s $$) of grit particles (0.2 mm, SG 2.65) is controlled by adjusting horizontal flow velocity ($$\displaystyle V_h $$) to ~0.3 m/s. Particles with $$\displaystyle V_s > V_h $$ settle.
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Types: Horizontal flow, Aerated (to keep organic solids in suspension).
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Design Parameter (Horizontal Flow):
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$$ \text{Length } (L) = \frac{V_h}{V_s} \times H $$
Where $H$ = depth of flow.
- Flow Equalization: Needed to dampen peak flows and equalize load from varying sources (e.g., industrial discharges). Uses a detention basin with mixing/aeration to prevent septicity.
II. PRIMARY TREATMENT
A. Sedimentation (Primary Clarification)
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Theory of Settling:
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Discrete Settling: Particles settle as discrete units (low concentration, no flocculation). $$\displaystyle V_s $$ = constant.
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Flocculent Settling: Particles flocculate during settling, increasing $$\displaystyle V_s $$ (common in primary tanks).
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Zone Settling: High concentration, particles settle as a mass (hindered settling, sludge blanket).
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Compression Settling: Very high concentration, consolidation under weight of overlying solids.
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Design Parameters:
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Detention Period: 1.5 - 2.5 hours.
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Surface Overflow Rate (SOR) / Surface Loading Rate: $$\displaystyle \frac{Q}{A} $$, where $Q$ = flow (m³/d), $A$ = surface area (m²). Typical: 20-30 m³/m²·d.
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Weir Loading Rate: $$\displaystyle \frac{Q}{L_w} $$, where $$\displaystyle L_w $$ = total weir length (m³/m·d). Should be < 125-250 m³/m·d to avoid short-circuiting.
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Tank Types: Rectangular (with mechanical scrapers) or Circular (with rotating scrapers).
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Performance: Removes ~50-70% suspended solids and ~25-40% BOD.
III. SECONDARY (BIOLOGICAL) TREATMENT
A. Attached Growth Processes
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Trickling Filters:
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Types:
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Standard Rate: Depth 1.8-3.0 m, organic loading 0.08-0.32 kg BOD/m³·d. No ponding.
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High Rate: Depth 1.0-2.0 m, organic loading 0.32-1.0 kg BOD/m³·d. Requires recirculation.
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Super High Rate: Depth < 1.0 m, very high loading, high recirculation.
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Components: Filter media (rocks, slag, plastic), Distributor (rotating arms), Underdrain (collects effluent).
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Design (NRC Formula for Standard Rate):
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$$ D = 0.116 + 0.141 \log_{10} L_s $$
Where, $D$ = depth (m), $$\displaystyle L_s $$ = organic loading in lb BOD/ac-ft·d.
**Surface Area (A):**
$$ A = \frac{Q \times \text{BOD}_{influent}}{L_s} $$
Where $$\displaystyle L_s $$ = surface loading (L/m²·d or g BOD/m²·d).
* **Efficiency (NRC Formula):**
$$ E = \frac{100}{1 + 0.0086 \sqrt{L_s}} $$
(E in %, $$\displaystyle L_s $$ in lb/ac-ft·d)
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Oxidation Ditch:
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Working Principle: An oval-shaped channel equipped with mechanical surface aerators (rotors). It's a modified extended aeration activated sludge system (Suspended Growth, but often classified under attached due to configuration).
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Neat Sketch Features: Oval channel, multi-pass or single-pass flow, rotor/aerator, inlet/outlet structure, sludge return.
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Configurations: Carrousel (single rotor), Multichannel (multiple loops, better control).
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B. Suspended Growth Processes
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Activated Sludge Process (ASP):
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Definition: A biological process where a mass of microorganisms (activated sludge) is maintained in suspension and aerated. The mixture is then settled and a portion of sludge is recycled.
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Schematic: Influent + Recycled Sludge → Aeration Tank (with aeration) → Mixture → Secondary Clarifier → Effluent + Sludge Recycle.
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Configurations: Plug Flow (long rectangular tank), Complete Mix (square tank, uniform concentration).
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Oxygen Requirement Calculation:
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Based on BOD Removal: $$\displaystyle O_2 $$ reqd = $1.47 \times \Delta \text{BOD}$ (kg O₂/kg BOD removed) - accounts for synthesis.
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Based on Endogenous Respiration: $$\displaystyle O_2 $$ reqd = $0.15 \times \text{MLVSS}$ (kg O₂/kg MLVSS·d) for steady-state.
Total O₂ demand = O₂ for BOD oxidation + O₂ for endogenous respiration.
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Septic Tank vs. Imhoff Tank:
| Feature | Septic Tank | Imhoff Tank | | :--- | :--- | :--- | | Primary Function | Sedimentation & Anaerobic Digestion (combined in one chamber) | Sedimentation (upper) & Sludge Digestion (lower, separate chamber) | | Sludge Handling | Sludge accumulates in same tank; requires frequent desludging. | Digested sludge settles in lower compartment; easier removal, less frequent. | | Effluent Quality | Poorer (contains more solids, BOD) as it comes from upper compartment only. | Better (effluent from upper compartment after solids settle). | | Scope | For individual houses/small communities. | For small towns/clusters (2-5,000 people). | | Performance | Simple, low cost, but poor efficiency. | More efficient, better sludge stabilization. |
IV. TERTIARY / ADVANCED WASTEWATER TREATMENT (AWT)
A. Need for AWT: Secondary effluent still contains nutrients (N, P), pathogens, and refractory organics. Required for discharge to sensitive water bodies or reuse (agriculture, industry, groundwater recharge). B. Conventional vs. Advanced:
* **Conventional:** Preliminary → Primary → Secondary.
* **Advanced:** Conventional + Tertiary (Nutrient removal, Filtration, Disinfection) + sometimes Quaternary (Specialized removal like trace organics).
C. Important AWT Processes:
| Process Type | Process | Key Point |
|---|---|---|
| Nutrient Removal | Biological Nitrification/Denitrification | Nitrification: $$\displaystyle NH_4^+ \rightarrow NO_2^- \rightarrow NO_3^- $$ (aerobic). Denitrification: $$\displaystyle NO_3^- \rightarrow N_2 $$ (anoxic). |
| Ammonia Stripping | Physical/chemical: Raise pH (>11), air strips $$\displaystyle NH_3 $$ gas. Requires pH adjustment downstream. | |
| Filtration | Sand Filter | Removes residual suspended solids. |
| Diatomaceous Earth Filter | Depth filter using fossilized diatoms. Very fine pore size (~1 µm). Used for tertiary polishing, removal of algae, cryptosporidium. Requires body feed and pre-coat. | |
| Ultrafiltration (UF) | Membrane process. Pore size 0.01-0.1 µm. Removes colloids, bacteria, viruses, some organics. Operates on size exclusion. Pressure-driven. | |
| Other | Carbon Adsorption (GAC) | Removes dissolved organics, taste/odor compounds. |
| Reverse Osmosis (RO) | Removes dissolved salts, ions, small organics. |
V. SPECIAL TOPICS IN WASTEWATER ENGINEERING
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Role of Micro-organisms:
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Bacteria: Workhorses (decompose organics - heterotrophs; nitrifiers - autotrophs). Form flocs.
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Protozoa: Feed on free bacteria, improve effluent clarity (ciliates, flagellates).
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Metazoa (Rotifers, Worms): Feed on sludge flocs and smaller organisms; indicate good sludge age/health.
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Nitrogen Removal:
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Biological (Nitrification-Denitrification): Most common. Requires alternating aerobic/anoxic zones.
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Ammonia Stripping: As above.
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Ion Exchange: For concentrated streams.
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Breakpoint Chlorination: For disinfection by-product control.
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VI. AIR POLLUTION FUNDAMENTALS
A. Sources & Characteristics
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Stationary Sources (Power Plants):
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Flyash: Fine particulate carried by flue gas. Collected by ESPs/Baghouses.
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Bottom Ash: Coarse ash from furnace bottom.
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SO₂ Emission Calculation:
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$$ \text{SO}_2 \text{ (kg/h)} = \frac{2 \times \%S \times \text{Coal consumption (kg/h)} \times 32}{100} $$
(Factor 2 accounts for S → SO₂, 32 is molecular weight of S).
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Specific Pollutants:
| Pollutant | Primary Sources | Key Characteristics/Effects | | :--- | :--- | :--- | | Sulphur Dioxide (SO₂) | Fossil fuel combustion (coal, oil), smelting. | Colorless, pungent, soluble in water → acid rain. Respiratory irritant. | | Hydrogen Sulphide (H₂S) | Sewage, petroleum refining, kraft mills, volcanic. | Colorless, rotten egg smell, toxic (olfactory fatigue). |
B. Aerosols: Suspensions of solid/liquid particles in gas.
| Type | Formation | Size (approx.) | Example |
|---|---|---|---|
| Dust | Mechanical disintegration | > 1 µm | Soil, pollen |
| Fume | Condensation of vapour | < 0.1 µm | Metal oxides |
| Mist | Atomization of liquid | 0.5 - 50 µm | Spray, fog |
| Smoke | Incomplete combustion | 0.01 - 1 µm | Soot, flyash |
| Fog | Condensation of vapour | 1 - 20 µm | Water droplets |
C. Meteorological Factors:
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Wind Speed & Direction: Primary diluting/transporting mechanism.
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Atmospheric Stability: Determines vertical mixing.
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Stable: Inversion, poor dispersion.
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Neutral: Normal lapse rate, good dispersion.
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Unstable: Convective, excellent dispersion.
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Temperature Lapse Rate (ELR vs. ALR):
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Environmental Lapse Rate (ELR): Actual temperature decrease with height in atmosphere (variable, avg ~6.5°C/km).
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Adiabatic Lapse Rate (ALR): Temperature change of a parcel of air rising/falling without heat exchange.
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Dry ALR (DALR): ~9.8°C/km (unsaturated).
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Saturated ALR (SALR): ~5-6°C/km (saturated, latent heat release).
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Stability Condition: If ELR < DALR → Stable. If ELR > DALR → Unstable.
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Mixing Height: Height of the lowest layer of the atmosphere where pollutants are vertically mixed. Determined by stability.
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Humidity & Precipitation: Rain scavenges particles/gases (wet deposition).
VII. AIR POLLUTION DISPERSION & MODELING
A. Gaussian Plume Model (Steady-State, Point Source)
- Standard Equation (for ground-level release, flat terrain, no deposition):
$$ C(x,y,z) = \frac{Q}{2\pi \sigma_y \sigma_z U} \exp\left(-\frac{y^2}{2\sigma_y^2}\right) \left[ \exp\left(-\frac{(z-H)^2}{2\sigma_z^2}\right) + \exp\left(-\frac{(z+H)^2}{2\sigma_z^2}\right) \right] $$
Where:
* $C$ = concentration (g/m³)
* $Q$ = emission rate (g/s)
* $U$ = wind speed at effective stack height (m/s)
* $H$ = effective stack height (physical height + plume rise) (m)
* $$\displaystyle \sigma_y, \sigma_z $$ = horizontal and vertical dispersion parameters (m), functions of downwind distance $x$ and stability class.
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Location of Maximum Pollution: On the plume centerline ($$\displaystyle y=0, z=H $$) for elevated release. For ground-level release, maximum occurs at some $$\displaystyle z>0 $$.
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Assumptions: Steady state, constant wind speed/direction, Gaussian distribution in $y$ and $z$, no chemical transformation/deposition, flat terrain.
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Limitations: Not valid for complex terrain, long travel times (chemical transformation), low wind speeds, or very close to source.
VIII. AIR POLLUTANT CLASSIFICATION & EFFECTS
A. Primary vs. Secondary Pollutants
| Primary | Secondary | |
|---|---|---|
| Definition | Emitted directly from source. | Formed in atmosphere via chemical reactions. |
| Examples | SO₂, NOₓ, CO, PM, VOCs. | O₃ (Ozone), SO₃, NO₂, PANs, H₂SO₄ mist. |
| Example Pair | NOₓ + VOCs (primary) → Photochemical Smog (O₃, PANs - secondary). |
B. Particulate Matter:
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TSPM (Total Suspended Particulate Matter): All particles up to ~50 µm.
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RSPM (Respirable Suspended Particulate Matter) / PM₁₀: Particles with aerodynamic diameter ≤ 10 µm. Can penetrate to thoracic region (alveoli). Major health concern.
C. Photochemical Smog:
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Formation Mechanism:
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NO₂ + sunlight (UV) → NO + O
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O + O₂ → O₃ (Ozone)
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O₃ + VOCs (hydrocarbons) → complex reactions → peroxyacetyl nitrate (PAN), aldehydes, etc.
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Constituents: O₃, PAN, NO₂, aldehydes, aerosols.
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Characteristics: Brownish haze, occurs in sunny, warm climates (Los Angeles, Delhi), eye irritation, plant damage.
D. Effects of Air Pollution:
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Human Health: Respiratory diseases (asthma, bronchitis), cardiovascular issues, cancer (benzene, PAHs), acute toxicity (CO).
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Materials: Corrosion (SO₂, acid rain), soiling, degradation of paints, textiles, buildings.
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Vegetation: Leaf injury, reduced photosynthesis, growth inhibition (O₃, SO₂).
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Climate: Global warming (CO₂, CH₄), cooling (sulfate aerosols), ozone depletion (CFCs).
IX. SOLID WASTE FROM COMBUSTION (Power Plant Application)
A. Flyash & Bottom Ash Generation Calculation:
Given:
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Power Plant Capacity = $P$ MW
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Efficiency = $\eta$ (decimal)
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Coal Calorific Value = $CV$ MJ/kg
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Ash Content in coal = $A\%$
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Flyash Fraction = $f$ (fraction of ash carried by flue gas)
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Recovery Efficiency: Flyash = $$\displaystyle R_f\% $$, Bottom Ash = $$\displaystyle R_b\% $$
Steps:
- Coal Consumption Rate:
$$ \dot{m}_{coal} = \frac{P \times 10^3 \text{ kW/MW} \times 3600 \text{ s/h} \times 24 \text{ h}}{\eta \times CV \times 10^6 \text{ J/MJ}} \text{ (kg/h)} $$
(Simpler: Daily coal = $$\displaystyle \frac{P \times 24 \times 3600}{\eta \times CV \times 1000} $$ tonnes/day if $CV$ in kJ/kg).
- Total Ash Generated:
$$ \dot{m}_{ash,total} = \dot{m}_{coal} \times \frac{A}{100} \text{ (kg/h or t/d)} $$
- Flyash Generated (before recovery):
$$ \dot{m}_{flyash,raw} = \dot{m}_{ash,total} \times f $$
- Bottom Ash Generated (before recovery):
$$ \dot{m}_{bottom,raw} = \dot{m}_{ash,total} \times (1-f) $$
- Recovered Flyash:
$$ \dot{m}_{flyash,rec} = \dot{m}_{flyash,raw} \times \frac{R_f}{100} $$
- Recovered Bottom Ash:
$$ \dot{m}_{bottom,rec} = \dot{m}_{bottom,raw} \times \frac{R_b}{100} $$
- Unrecovered (to disposal): Raw - Recovered.
B. Eco-friendly Disposal/Utilization:
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Flyash:
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Cement/Concrete Industry (Flyash bricks, concrete additive): Most prevalent. Improves workability, long-term strength, reduces permeability.
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Construction: As fill material, in road bases, embankments.
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Agriculture: Soil amendment (lime content, micronutrients), but concerns about heavy metals.
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Mine Filling.
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Bottom Ash:
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Construction Aggregate: Road sub-base, concrete aggregate (after processing).
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Structural Fill.
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Landscaping.
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