I. WASTEWATER TREATMENT: FUNDAMENTALS & PRELIMINARY PROCESSES
Unit Operations vs. Unit Processes
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Unit Operations: Physical processes that change the physical state of wastewater without chemical/biological transformation. Energy input is often mechanical.
- Examples: Screening, grit removal, sedimentation, filtration, flotation.
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Unit Processes: Chemical or biological processes that transform the constituent characteristics of wastewater.
- Examples: Coagulation/flocculation, disinfection, oxidation, biological oxidation (activated sludge, trickling filters).
| Feature | Unit Operations | Unit Processes |
|---|---|---|
| Mechanism | Physical (size separation, phase change) | Chemical/Biological (transformation) |
| Energy Type | Mechanical (pumps, mixers) | Chemical (coagulants) or Biological (microbes) |
| Goal | Remove solids, oil, grease | Remove dissolved organics, nutrients, pathogens |
[!TIP] Exam Focus: This is a classic 6-mark question. Clearly distinguish with examples. Often asked as "Elaborate various types of unit operations."
Preliminary Treatment
1. Racks & Screens
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Purpose: Remove large floating solids (rags, sticks, plastics) to protect pumps and downstream equipment.
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Types:
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Coarse Screens: Opening 25-50 mm. Manually cleaned.
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Fine Screens: Opening 6-25 mm. Mechanically cleaned (chain-driven, raked).
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Materials: Mild steel, stainless steel, or high-density polyethylene (HDPE).
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Head Loss Through Bar Screens:
The empirical formula for clean screens:
$$ h_f = K \left( \frac{W}{b} \right)^{4/3} V^2 \sin\theta $$
> Where:
> * $$\displaystyle h_f $$ = head loss (m)
> * $K$ = bar shape coefficient (0.8-1.0 for sharp-edged)
> * $W$ = width of flow (m)
> * $b$ = clear spacing between bars (m)
> * $V$ = approach velocity (m/s)
> * $\theta$ = angle of inclination from horizontal.
>
> For clogged screens, an additional factor (1.5 to 2.0) is applied.
> \boxed{h_f = K \left( \frac{W}{b} \right)^{4/3} V^2 \sin\theta}
2. Grit Removal
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Purpose: Remove sand, gravel, cinders, and other inorganic solids to prevent abrasion, deposition in pipelines, and accumulation in digesters.
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Grit Chamber Design (Rectangular, Horizontal Flow):
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Key Parameter: Settling velocity ($$\displaystyle V_s $$) of target grit particle (usually 0.2 mm, SG=2.65).
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Design Velocity (Flow-through velocity): $$\displaystyle V = 0.3 $$ m/s (typical). Maintained by a proportional weir.
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Channel Dimensions: Determined from $$\displaystyle Q = W \times D \times V $$, where $Q$ = flow, $W$ = width, $D$ = depth.
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Length ($L$): $$\displaystyle L \geq V_s \times t $$, where $t$ = detention time (30-60 sec).
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Factors Affecting Removal: Particle shape factor (spherical vs. flat), organic matter adhesion (making grit lighter).
[!TIP] Common Pitfall: Grit chambers are designed for inorganic particles. Organic solids (specific gravity ~1.2) should not settle; high velocities prevent their deposition.
Flow Equalization & Measurement
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Need: To dampen flow and load fluctuations from industrial discharges or diurnal patterns, ensuring uniform loading on downstream treatment units.
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Types of Basins:
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In-line: Mixed with wastewater flow.
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Side-stream: Bypass flow for equalization.
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Combined: Mix of both.
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Measurement: Parshall flumes, Venturi meters, weirs (Cippoletti, rectangular) are common.
II. PRIMARY TREATMENT
Sedimentation (Primary Settling)
- Theory: Gravity settling of suspended solids. Governed by Stokes' Law for laminar conditions (Re < 0.2):
$$ V_s = \frac{g (\rho_p - \rho) d^2}{18 \mu} $$
Where $$\displaystyle V_s $$ = settling velocity, $$\displaystyle \rho_p $$, $\rho$ = particle & fluid density, $d$ = diameter, $\mu$ = viscosity.
* **Hindered Settling:** At high concentrations (>~1000 mg/L), particles interfere, reducing effective $$\displaystyle V_s $$. Described by **Kynch theory**.
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Types of Tanks:
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Horizontal Flow: Rectangular, with mechanical scrapers.
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Radial Flow: Circular, central inlet, peripheral weir.
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Key Design Parameters:
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Detention Period ($$\displaystyle t_d $$): 1.5 - 2.5 hours.
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Surface Loading Rate / Overflow Rate ($$\displaystyle q_o $$): $$\displaystyle q_o = Q/A $$ (m³/m².day). Typical: 20-40 m³/m².day. This is the critical design parameter.
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Weir Loading Rate: $$\displaystyle Q/L_w $$ (m³/m.day). < 125-250 m³/m.day to prevent weir choking.
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Design of Rectangular Tank (with scrapers):
$$ \text{Volume } (V) = Q \times t_d $$
$$ \text{Area } (A) = \frac{Q}{q_o} $$
$$ \text{Length-to-Width Ratio } (L:W) = 4:1 \text{ to } 5:1 $$
$$ \text{Depth } (H) = 2 - 4 \text{ m} $$
Septic Tanks & Imhoff Tanks (Comparison)
| Feature | Septic Tank | Imhoff Tank |
|---|---|---|
| Scope | Single-unit, primary treatment + anaerobic digestion. | Two-story unit: upper sedimentation, lower sludge digestion. |
| Function | Sedimentation + anaerobic digestion of settled sludge in same chamber. | Sedimentation in upper chamber; digested sludge settles in lower chamber. |
| Performance | BOD removal ~ 30-50%. Effluent still high in pathogens & organics. | BOD removal ~ 50-65%. Better solids separation, digested sludge. |
| Construction | Single compartment. Requires frequent desludging. | Two compartments with slots. Lower chamber for sludge digestion. |
| Sludge Digestion | Occurs in same tank as sedimentation. Can interfere with settling. | Occurs separately in lower chamber. Upper tank functions better. |
| Effluent Quality | Poorer, more suspended solids. | Better, less turbid. |
| Application | Small communities, isolated buildings. | Larger communities (up to ~10,000 people). |
[!TIP] Exam Focus: Direct comparison questions are frequent. Highlight the two-story separation as Imhoff's key advantage.
III. SECONDARY TREATMENT: ATTACHED GROWTH PROCESSES
Trickling Filters
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Types:
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Standard Rate: Depth 2-3 m, organic loading 0.08-0.32 kg BOD/m³.d, recirculation optional.
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High Rate: Depth 1-2 m, organic loading 0.32-1.0 kg BOD/m³.d, mandatory recirculation (R=2-5).
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Super High Rate: Depth <1 m, organic loading >1.0 kg BOD/m³.d, high recirculation.
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Design Parameters:
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Surface Loading Rate ($$\displaystyle q_s $$): $$\displaystyle q_s = \frac{Q}{A} $$ (L/m².day or m³/m².d). Standard: 1.0-4.0 m³/m².d.
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Organic Loading Rate ($$\displaystyle L_o $$): $$\displaystyle L_o = \frac{Q \times L_0}{A} $$ (kg BOD/m³.d or g BOD/m².d).
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Depth ($H$): 0.6-2.4 m (high rate shallower).
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Recirculation Ratio ($R$): $$\displaystyle R = \frac{\text{Recirculated Flow}}{\text{Influent Flow}} $$.
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Performance & Efficiency (NRC Formula):
$$ E = \frac{100}{1 + 0.0044 \sqrt{\frac{A}{Q \times L_0}}} $$
Where $E$ = % BOD removal, $A$ = area (m²), $Q$ = flow (m³/d), $$\displaystyle L_0 $$ = influent BOD (mg/L).
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Design Calculation Steps (from Dec 2024 paper):
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Given $Q$, $$\displaystyle L_0 $$, $$\displaystyle q_s $$, $$\displaystyle L_o $$.
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Area $$\displaystyle A = Q / q_s $$.
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Depth $$\displaystyle H = L_o / (q_s \times L_0) $$ (since $$\displaystyle L_o = q_s \times L_0 \times H $$).
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Volume $$\displaystyle V = A \times H $$.
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Diameter (circular): $$\displaystyle D = \sqrt{\frac{4A}{\pi}} $$.
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Efficiency $E$: Use NRC formula.
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Media: Stones (standard), slag, plastic modules (high rate), redwood slats.
Oxidation Ditches
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Working Principle: Modified extended aeration activated sludge system in a continuous loop channel. Oxygen is supplied by surface aerators (brush or disc type). Long SRT (>15 days) leads to complete oxidation and stable sludge.
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Configuration & Layouts:
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Shape: Oval or race-track.
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Arrangement: Single ditch or multiple ditches in series/parallel.
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Typical Process Train: Oxidation ditch → Secondary clarifier → Sludge return/wasting.
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Process Sketch Components:
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Channel: Concrete or earthen, typically 3-5 m deep.
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Surface Aerator: Provides oxygen and mixing.
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Secondary Clarifier: Circular or rectangular.
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Sludge Return & Wasting Pumps.
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Operational Characteristics:
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MLSS: 3000-6000 mg/L (higher than conventional ASP).
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SRT: >15 days (often 20-30 days).
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F/M Ratio: Very low (0.05-0.1 kg BOD/kg MLSS.d).
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IV. SECONDARY TREATMENT: SUSPENDED GROWTH PROCESSES
Activated Sludge Process (ASP)
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Definition & Mechanism: A biological process where wastewater is mixed with a dense suspension of microorganisms (activated sludge) in an aeration tank. Microorganisms consume organic matter, form flocs, and are separated in a clarifier. Part of the sludge is recycled.
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Process Description with Sketch:
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Aeration Tank: Wastewater + return sludge mixed. Aeration provided by diffused or mechanical aerators.
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Secondary Clarifier: Settles biomass. Supernatant is effluent.
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Sludge Return: Settled sludge pumped back to aeration tank.
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Sludge Wasting: Excess sludge removed to maintain MLSS.
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Variations:
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Conventional: Influent added at one end.
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Step Aeration: Influent added at multiple points along tank length.
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Complete Mix: Influent rapidly mixed throughout tank.
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Extended Aeration: Long SRT (>15 days), low F/M. Similar to oxidation ditch.
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Oxygen Requirements Calculation:
$$ O_2 \text{ required} = \frac{Q \times (L_0 - L_e)}{1000} \times (1 - Y) + \text{for endogenous respiration} $$
Where:
* $Q$ = flow (m³/d), $$\displaystyle L_0 $$, $$\displaystyle L_e $$ = influent/effluent BOD (mg/L).
* $Y$ = yield coefficient (0.4-0.6 kg VSS/kg BOD removed).
* Endogenous respiration: $0.05-0.1$ kg O₂/kg VSS.d × mass of MLSS.
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Process Control Parameters:
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MLSS (Mixed Liquor Suspended Solids): 2000-4000 mg/L (conventional).
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SVI (Sludge Volume Index): $$\displaystyle SVI = \frac{\text{Settled volume (mL/L) in 30 min} \times 1000}{MLSS (mg/L)} $$. Ideal: 50-150 mL/g. >150 indicates bulking.
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F/M Ratio (Food to Microorganism): $$\displaystyle F/M = \frac{\text{BOD load (kg/d)}}{MLSS \times V \text{ (kg)}} $$. Typical: 0.2-0.4 kg BOD/kg MLSS.d.
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SRT (Solids Retention Time / Sludge Age): $$\displaystyle SRT = \frac{\text{Mass of MLSS in system (kg)}}{\text{Mass of sludge wasting per day (kg/d)}} $$. Critical for process stability.
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Microorganisms in Biological Treatment
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Bacteria: Primary floc formers (e.g., Sphaerotilus, Zoogloea). Decompose organic matter.
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Protozoa: Feed on free bacteria, indicate sludge health (ciliates = good, flagellates = young sludge).
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Metazoa (Rotifers, Worms): Indicate well-settling, old sludge.
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Sludge Age (SRT): Average time biomass remains in system. Controls microbial population, nitrification potential, and sludge yield.
V. NUTRIENT REMOVAL & ADVANCED WASTEWATER TREATMENT (AWT)
Biological Nitrogen Removal
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Need: Prevent eutrophication in receiving water bodies.
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Nitrification: Autotrophic oxidation of ammonia to nitrate.
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Step 1 (Nitrosomonas): $$\displaystyle NH_4^+ + 1.5O_2 \rightarrow NO_2^- + H_2O + 2H^+ $$
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Step 2 (Nitrobacter): $$\displaystyle NO_2^- + 0.5O_2 \rightarrow NO_3^- $$
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Conditions: High DO (>2 mg/L), pH 7.5-8.5, temperature >15°C, long SRT (>10 days).
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Denitrification: Heterotrophic reduction of nitrate to nitrogen gas under anoxic conditions.
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$$\displaystyle NO_3^- + \text{organic matter} \rightarrow N_2 + CO_2 + H_2O $$
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Conditions: No DO, presence of organic carbon (or methanol addition).
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Process Configurations: Single sludge (with anoxic zone), two-sludge system, Bardenpho (4-tank process: anaerobic-anoxic-aerobic-anoxic), oxidation ditch modifications (single or multiple channels with alternating oxic/anoxic zones).
Advanced Wastewater Treatment (AWT)
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Definition: Treatment beyond conventional secondary (biological) to achieve very high removal of organics, nutrients, and pathogens for reuse or sensitive water bodies.
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Difference from Conventional: AWT targets specific constituents (TSS, BOD, N, P, pathogens, TDS) to meet stringent standards (e.g., <1 mg/L BOD, <1 mg/L TSS, <0.1 mg/L TP). Conventional focuses on BOD/TSS removal (~85-90%).
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Important AWT Processes (Tabular Form):
| Process Category | Specific Process | Primary Purpose / Mechanism |
|---|---|---|
| Filtration | Sand Filter | Remove residual suspended solids. |
| Diatomaceous Earth Filter | Very fine filtration (1-3 µm) for turbidity/pathogen removal. | |
| Membrane Processes | Ultrafiltration (UF) | Remove colloids, bacteria, viruses (pore 0.01-0.1 µm). |
| Nanofiltration (NF) | Remove divalent ions, organics, viruses. | |
| Reverse Osmosis (RO) | Remove monovalent ions (desalination). | |
| Chemical Treatment | Coagulation/Flocculation | Destabilize colloids; remove P, some organics. |
| Chemical Precipitation | Phosphorus removal (lime, alum, ferric chloride). | |
| Adsorption | Activated Carbon | Remove non-biodegradable organics, taste/odor compounds. |
| Disinfection | Chlorination | Kill pathogens; residual protection. |
| Ultraviolet (UV) | Inactivate pathogens; no residual. | |
| Ozonation | Strong oxidant; disinfection & organics oxidation. |
Coagulation & Chemical Dosing
- Alum Dose Calculation:
$$ \text{Dose (mg/L)} = \frac{\text{Coagulant mass (mg)}}{\text{Flow (L)}} $$
$$ \text{Mass per day (kg/day)} = \frac{\text{Dose (mg/L)} \times \text{Flow (ML/day)} \times 10^3}{10^6} = \frac{\text{Dose} \times \text{Flow (ML/d)}}{1000} $$
> **Example (Nov 2023):** Dose = 28.6 mg/L, Flow = 18 ML/d.
>
$$ \text{Mass/day} = \frac{28.6 \times 18}{1000} = 0.5148 \text{ kg/d} \approx 515 \text{ g/d} $$
> \boxed{\text{Mass (kg/d)} = \frac{\text{Dose (mg/L)} \times \text{Flow (ML/d)}}{1000}}
VI. AIR POLLUTION: FUNDAMENTALS & SOURCES
Major Air Pollutants (Tabular Form)
| Pollutant | Primary Sources | Key Characteristics & Health Effects |
|---|---|---|
| Sulphur Dioxide (SO₂) | Fossil fuel combustion (thermal power plants, smelters). | Colorless, pungent, soluble in water → acid rain. Irritates respiratory tract, aggravates asthma. |
| Hydrogen Sulphide (H₂S) | Sewage treatment, petroleum refining, pulp & paper. | Colorless, rotten egg smell, toxic at high conc. (olfactory fatigue). Irritates eyes/respiratory system. |
| Particulate Matter (PM) | TSPM: Total Suspended Particulate Matter (all sizes).<br>RSPM: Respirable Suspended Particulate Matter (<10 µm, PM₁₀).<br>PM₂.₅: Fine particles (<2.5 µm). | Penetrate deep lungs (RSPM/PM₂.₅). Cause respiratory/cardiovascular diseases, lung cancer. TSPM includes coarse dust. |
| Nitrogen Oxides (NOx) | Combustion (vehicles, power plants). | NO₂: reddish-brown, toxic. Forms ozone & acid rain. Respiratory irritant. |
| Carbon Monoxide (CO) | Incomplete combustion (vehicles). | Odorless, colorless. Binds to hemoglobin → reduces oxygen transport. |
| Volatile Organic Compounds (VOCs) | Solvents, paints, fuels, industrial processes. | React with NOx in sunlight → photochemical smog. Some carcinogenic. |
| Lead (Pb) | Leaded gasoline (historical), battery smelting. | Neurotoxin, affects children's development. |
Aerosols
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Definition: Solid or liquid particles suspended in gas (air). Size: 0.001 µm to 100 µm.
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Types & Characteristics:
| Type | Formation | Typical Size | Settling Velocity | | :--- | :--- | :--- | :--- | | Dust | Mechanical disintegration | 1-100 µm | Fast | | Fume | Condensation of vapor (metals) | 0.01-1 µm | Very slow | | Mist | Condensation of liquid droplets | 0.5-10 µm | Slow | | Smoke | Incomplete combustion | 0.01-1 µm | Very slow | | Fog | Water droplets (condensation) | 1-20 µm | Slow |
Primary vs. Secondary Pollutants
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Primary Pollutants: Emitted directly from a source.
- Examples: SO₂, NOx, CO, VOCs, lead, primary PM.
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Secondary Pollutants: Formed in the atmosphere by chemical/photochemical reactions of primary pollutants.
- Examples: Ozone (O₃) (from NOx+VOCs+sunlight), sulphate aerosols (from SO₂), nitrate aerosols (from NOx), PAN (Peroxyacetyl nitrate, from VOCs+NOx).
VII. AIR POLLUTION: METEOROLOGY & DISPERSION
Meteorological Factors Influencing Dispersion
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Wind Speed & Direction: Primary driver of horizontal transport. Higher speed → greater dilution.
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Temperature Lapse Rates:
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Environmental Lapse Rate (ELR): Actual vertical temperature gradient in atmosphere (~6.5°C/km).
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Adiabatic Lapse Rate (ALR): Temperature change of a rising/falling air parcel due to expansion/compression.
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Dry ALR: ~9.8°C/km (unsaturated).
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Saturated ALR: ~5-6°C/km (saturated).
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Inversion: Temperature increases with height (ELR < ALR). Traps pollutants near ground.
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Atmospheric Stability Classes (Pasquill-Gifford): A (very unstable) to F (very stable/strong inversion). Determined by solar radiation and wind speed. Unstable → high turbulence → good dispersion.
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Turbulence & Mixing Height: Vertical eddies mix pollutants. Mixing height is the top of the turbulent boundary layer; above it, little mixing occurs.
Gaussian Plume Model (Point Source)
- Standard Equation (for continuous, steady-state plume):
$$ C(x,y,z) = \frac{Q}{2\pi \sigma_y \sigma_z U} \exp\left(-\frac{y^2}{2\sigma_y^2}\right) \left[ \exp\left(-\frac{(z-H)^2}{2\sigma_z^2}\right) + \exp\left(-\frac{(z+H)^2}{2\sigma_z^2}\right) \right] $$
Where:
* $C$ = concentration (g/m³)
* $Q$ = emission rate (g/s)
* $U$ = wind speed (m/s) at plume height
* $$\displaystyle \sigma_y, \sigma_z $$ = horizontal & vertical dispersion coefficients (m), functions of downwind distance $x$ and stability class.
* $H$ = effective stack height (physical height + plume rise).
* $z$ = vertical coordinate (ground at z=0).
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Location of Maximum Ground-Level Concentration:
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Directly downwind ($$\displaystyle y=0 $$) at ground level ($$\displaystyle z=0 $$).
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Occurs at distance $$\displaystyle x_{max} $$ where $$\displaystyle \frac{d}{dz} \left[ \exp\left(-\frac{(z-H)^2}{2\sigma_z^2}\right) + \exp\left(-\frac{(z+H)^2}{2\sigma_z^2}\right) \right]_{z=0} = 0 $$.
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For $$\displaystyle H > 0 $$, max concentration is at $x$ where $$\displaystyle \sigma_z $$ is minimum relative to $H$. Typically a few km downwind.
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Assumptions: Steady state, constant wind speed/direction, flat terrain, no chemical reactions, no deposition, point source, Gaussian distribution in y & z.
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Limitations: Not valid for complex terrain, very short distances (<10H), low wind speeds, or chemical transformation.
VIII. AIR POLLUTION: INDUSTRIAL SOURCES & CONTROL
Flyash & Bottom Ash from Thermal Power Plants (Estimation)
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Given: Plant capacity $P$ (MW), efficiency $\eta$, coal CV (MJ/kg), ash content $$\displaystyle A_c $$, % flyash ($F\%$), recovery % for flyash ($$\displaystyle R_f\% $$) and bottom ash ($$\displaystyle R_b\% $$).
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Step 1: Coal Consumption Rate:
$$ \text{Coal (kg/s)} = \frac{P \times 10^6 \text{ W}}{\eta \times \text{CV (J/kg)}} $$
$$ \text{Coal (t/day)} = \frac{P \times 86.4}{\eta \times \text{CV (MJ/kg)}} \quad (86.4 = 86400 \text{ s/day} / 1000) $$
- Step 2: Total Ash Generated:
$$ \text{Total Ash (t/day)} = \text{Coal (t/day)} \times \frac{A_c}{100} $$
- Step 3: Split:
$$ \text{Flyash (raw, t/day)} = \text{Total Ash} \times \frac{F}{100} $$
$$ \text{Bottom Ash (raw, t/day)} = \text{Total Ash} - \text{Flyash} $$
- Step 4: Recoverable Ash (after collection system efficiency):
$$ \text{Recoverable Flyash} = \text{Flyash} \times \frac{R_f}{100} $$
$$ \text{Recoverable Bottom Ash} = \text{Bottom Ash} \times \frac{R_b}{100} $$
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Eco-friendly Disposal/Utilization:
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Cement & Concrete: Flyash as pozzolanic material (replaces cement).
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Bricks & Blocks: Flyash bricks ( Class F flyash).
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Structural Fill/Embankments: Road construction, mine reclamation.
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Agriculture: Soil amendment (lime content, nutrients).
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[!TIP] Exam Focus: Dec 2024 paper had a full 8-mark question on this. Structure answer: 1) Coal consumption calc, 2) Total ash, 3) Split into flyash/bottom ash, 4) Apply recovery %, 5) List 3-4 utilizations.
Photochemical Smog
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Formation Mechanism:
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Emissions of NOx and VOCs from vehicles/industry.
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Sunlight (UV) photolyzes NO₂: $$\displaystyle NO_2 + h\nu \rightarrow NO + O $$.
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Free O reacts with O₂ to form Ozone (O₃).
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VOCs react with OH radicals → complex organic peroxy radicals → convert NO to NO₂ without consuming O₃, allowing O₃ to accumulate.
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Other products: PAN (Peroxyacetyl nitrate), aldehydes, particulates.
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Occurrence: "Los Angeles Type" smog. Sunny, warm, stagnant conditions. Basin topography (e.g., LA, Delhi, Beijing).
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Constituents: O₃ (major), PAN, NOx, VOCs, aldehydes, aerosols.
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Effects: Eye irritation, respiratory problems, plant damage, material degradation (rubber cracking).
Air Pollution Effects on Materials
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Corrosion: SO₂ and particulates accelerate corrosion of metals (steel, copper).
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Soiling: Deposition of soot and dust on buildings, monuments (loss of aesthetic value).
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Degradation:
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Stone: Sulphate formation from SO₂ causes gypsum crusts → spalling (e.g., marble, limestone).
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Metals: Tarnishing, pitting.
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Paints & Polymers: Chalking, embrittlement, fading (UV + pollutants).
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Textiles & Leather: Weakening, discoloration.
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Air Pollution Control Methods (Brief)
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Adsorption by Activated Carbon: Physical adsorption of VOCs and odors on porous carbon surface. Used in air strippers, canisters. Regenerated by heating.
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Other Methods:
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Gravitational Settling Chambers: Remove large particles (>50 µm).
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Cyclones: Centrifugal force for medium particles (>10 µm).
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Wet Scrubbers: Spray liquid to remove gases/particles (SO₂, acid gases).
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Electrostatic Precipitators (ESP): Corona discharge charges particles, collected on plates. >99% efficiency for fine particles.
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Fabric Filters (Baghouses): Fabric bags filter particles. High efficiency for PM.
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