UNIT 1: HIGHWAY GEOMETRIC DESIGN & ALIGNMENT
1.1 Road Alignment & Surveys
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Map Study: Preliminary reconnaissance using topographical maps to identify feasible corridors.
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Engineering Surveys: Conducted for final alignment selection.
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Reconnaissance Survey: Ground inspection of short-listed routes.
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Preliminary Survey: Detailed topographical survey (contours, drainage, structures).
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Detailed Survey: Final location survey (centerline, cross-sections, soil investigation).
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[!TIP] Exam Focus: Differentiate between the three survey stages. Map study is the first step, not a substitute for ground surveys.
1.2 Horizontal Curves
Necessity: Provide smooth transition between straight sections, change direction gradually, reduce centrifugal force impact.
Types & Key Features:
| Curve Type | Description | Use Case |
|---|---|---|
| Simple Circular | Single constant radius arc. | Most common for gentle turns. |
| Compound | Two or more circular arcs of different radii on same side. | Terrain constraints (e.g., hill roads). |
| Reverse | Two circular arcs of opposite curvature meeting at a common tangent point. | Avoids need for tangent between curves (rare). |
| Transition (Spiral) | Radius varies uniformly from infinity to curve radius. | Provides gradual centrifugal force introduction; used in high-speed roads/railways. |
Fundamental Elements of a Simple Circular Curve:
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Radius (R)
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Deflection Angle (Δ)
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Tangent Length (T): $$\displaystyle T = R \tan(\Delta/2) $$
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Length of Curve (Lc): $$\displaystyle L_c = \frac{\pi R \Delta}{180} $$ (in degrees) or $$\displaystyle L_c = R \Delta $$ (in radians)
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Chord Length (C): $$\displaystyle C = 2R \sin(\Delta/2) $$
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Apex Distance (M): $$\displaystyle M = R \left( \frac{1}{\cos(\Delta/2)} - 1 \right) $$
Design of Superelevation (e): Purpose: Counteract centrifugal force on curves. Derivation: Equilibrium of forces: $$\displaystyle e + f = \frac{V^2}{gR} $$
Where, $f$ = side friction factor, $V$ = design speed (m/s), $g$ = gravity. IRC Recommendation (IRC 73-2015):
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Max $$\displaystyle e = 7\% $$ for plain/rolling terrain, $10\%$ for hilly terrain.
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Max $$\displaystyle f = 0.7 $$ (for $V$ up to 50 kmph) to $0.5$ (for $V$ > 100 kmph).
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Design Formula: $$\displaystyle e + f = \frac{V^2}{127R} $$ ($V$ in kmph, $R$ in m).
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Superelevation for mixed traffic: Based on 75% of design speed.
[!TIP] Superelevation is designed for the design speed, not the posted speed. Remember the formula with 127 constant.
1.3 Sight Distance
Stopping Sight Distance (SSD): Distance needed to see an object and stop safely.
$$SSD = 0.278 V t + \frac{V^2}{254(f \pm G)}$$
Where, $V$ = speed (kmph), $t$ = brake reaction time (2.5 sec), $f$ = friction coefficient, $G$ = gradient (+ for upgrade, - for downgrade).
Overtaking Sight Distance (OSD): Distance required for a safe overtaking maneuver. For Two-Way Traffic (IRC):
$$OSD = d_1 + d_2 + d_3$$
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$$\displaystyle d_1 $$ = Distance travelled during reaction time (Overtaking vehicle).
$$\displaystyle d_1 = 0.278 V_b t $$
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$$\displaystyle d_2 $$ = Distance travelled while overtaking (into opposing lane).
$$\displaystyle d_2 = 0.278 V_b T $$ (where $$\displaystyle T = \sqrt{\frac{4d}{s}} $$)
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$$\displaystyle d_3 $$ = Distance travelled by opposing vehicle during overtaking.
$$\displaystyle d_3 = 0.278 V_m T $$
Where, $$\displaystyle V_b $$ = speed of overtaking vehicle (kmph), $$\displaystyle V_m $$ = speed of overtaken vehicle (kmph), $d$ = clear distance between vehicles (0.6m min), $s$ = spacing during overtaking (1.5-2.0m).
For One-Way Traffic: $$\displaystyle d_3 $$ term is omitted.
Intermediate Sight Distance (ISD): $$\displaystyle ISD = 2 \times SSD $$
Factors Affecting SSD: Vehicle speed, driver reaction time, brake efficiency, road gradient, tire-road friction.
[!TIP] OSD is always greater than SSD. For numericals, first calculate $T$ (overtaking time), then $$\displaystyle d_2 $$, $$\displaystyle d_3 $$.
1.4 Vertical Curves
Summit Curve (Convex): Critical for SSD (headlight sight distance). Parabolic shape preferred. Length (L) for given SSD:
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For $L \geq SSD$: $$\displaystyle L = \frac{NS^2}{(\sqrt{h_1} + \sqrt{h_2})^2} $$
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For $$\displaystyle L < SSD $$: $$\displaystyle L = 2S - \frac{(\sqrt{h_1} + \sqrt{h_2})^2}{N} $$
Where, $N$ = deviation angle ($$\displaystyle |n_2 - n_1| $$), $$\displaystyle h_1 $$ = driver eye height (1.2m), $$\displaystyle h_2 $$ = object height (0.15m), $S$ = SSD.
Sag Curve (Concave): Critical for headlight beam at night and passenger comfort. Same formulas apply with different $$\displaystyle h_1, h_2 $$ values for headlight sight distance.
1.5 Cross-Sectional Elements
| Element | Purpose | IRC Recommendations |
|---|---|---|
| Camber (Cross Slope) | Drainage, reduce water pumping. | 2-3% for cement concrete, 2.5-4% for bituminous. |
| Gradient | Longitudinal slope. | Ruling: Max for design (e.g., 1 in 30 for plain). Limiting: Max allowable. Exceptional: Short stretches, max 1 in 20. |
| Roadway Width | Carriageway + shoulders. | Depends on terrain & lane width (3.5m typical). |
| Shoulder Width | Emergency stopping, structural support. | Paved: 0.5-1.0m. Unpaved: 1.5-2.5m. |
| Side Slopes | Slope of embankment/cutting. | Embankment: 2:1 (H:V) typical. Cutting: 1:1 to 1.5:1. |
1.6 Special Topics
Overtaking Zones:
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Minimum Length: $$\displaystyle L_{min} = 3 \times OSD $$ (for two-way traffic).
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Desirable Length: $5 \times OSD$.
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Signs: "Overtaking Zone Ahead" (start), "Overtaking Prohibited" (end).
Off-tracking:
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Definition: Rear wheels follow a shorter path than front wheels (stub turning).
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Calculation (for mean radius $$\displaystyle R_m $$): $$\displaystyle Off\text{-}tracking = \sqrt{R_m^2 + l^2} - R_m \approx \frac{l^2}{2R_m} $$
Where, $l$ = wheelbase.
Grade Separated Intersections:
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Definition: Intersections at different levels (flyover/underpass).
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Advantages: No crossing conflict, high capacity & speed.
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Limitations: High cost, large land, long grades for climbing vehicles.
UNIT 2: PAVEMENT DESIGN & MATERIALS
2.1 Pavement Types & Comparison
| Feature | Flexible Pavement | Rigid Pavement |
|---|---|---|
| Structure | Bituminous surface over granular layers. | Cement concrete slab over base/sub-base. |
| Load Distribution | Grain-to-grain transfer (low pressure). | Slab action (high flexural strength). |
| Construction Joints | Few/no joints. | Many joints (expansion, contraction, etc.). |
| Initial Cost | Lower. | Higher. |
| Maintenance | Frequent, localized. | Infrequent, extensive. |
| Design Life | 15-20 years. | 30-40 years. |
| Sensitivity | Sensitive to subgrade moisture/temperature. | Sensitive to slab-joint quality. |
2.2 Flexible Pavement Design (CBR Method - IRC:37-2018)
California Bearing Ratio (CBR):
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Test: Penetration of a piston (50mm dia) into a soaked soil sample (after 96hrs soaking).
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CBR Value (%): $$\displaystyle \frac{Load \ at \ 2.5mm \ (or \ 5.0mm) \ penetration}{Standard \ load \ at \ same \ penetration} \times 100 $$
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Significance: Measure of soil strength. Higher CBR → thinner pavement.
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Typical Values: Clay (2-5%), Silt (5-15%), Sand (15-30%), Gravel (40-100%).
Design Procedure (IRC):
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Determine Design Traffic (cumulative standard axles, ESA, in msa).
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Obtain CBR value of subgrade soil (soaked).
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Use IRC:37 design charts/graphs (or equation) relating traffic (msa), CBR, and total pavement thickness.
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Layer Thickness Allocation: Based on layer coefficients (a-values) or equal layer strength criteria.
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Subgrade: CBR-based.
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Sub-base (Graded aggregates): 150-225mm.
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Base (WBM/WMM): 250-300mm.
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Surfacing (BC/DBM): 50-100mm.
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Sketch: Show cross-section with all layer thicknesses.
[!TIP] CBR is for SOAKED conditions. Design traffic is in msa (million standard axles of 8.16 t).
2.3 Rigid Pavement Design (IRC:58-2002)
Design Parameters:
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Design Flexural Strength (σ_f): 4.5-5.0 MPa for普通水泥.
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Modulus of Elasticity (E_c): 3.0×10⁴ MPa.
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Poisson's Ratio (μ): 0.15.
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Modulus of Subgrade Reaction (k): 0.085-0.150 N/mm³ (from plate load test).
Stresses Considered:
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Load Stress (σ_l): Due to wheel load (using Westergaard's equations).
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Warping Stress (σ_w): Due to temperature differential (top vs bottom).
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Frictional Stress (σ_f): Due to friction with subgrade (often negligible for slabs > 10m).
Computation of Slab Thickness:
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Find critical combination of stresses (e.g., load + warping).
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Ensure Total Stress ≤ Design Flexural Strength with appropriate factor of safety.
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Use IRC:58 charts/graphs relating corner stress, slab length, k-value, and required thickness.
2.4 Pavement Materials & Construction
Water Bound Macadam (WBM):
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Materials: Coarse aggregates (hard, durable, 90-40mm), screenings (filler), binding material (practically nil, just water).
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Construction: 1) Sub-grade prep, 2) Spreading coarse aggregates in layers, 3) Rolling with 8-10t roller, 4) Apply screenings, 5) Final rolling, 6) Sprinkling & rolling, 7) Curing.
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Uses: Base course for flexible pavements, WBM roads (low traffic).
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Limitations: Dusty, requires good aggregates, not waterproof.
Bituminous Construction:
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Bituminous Macadam (BM): 40mm nominal size, for base course. Dense Bituminous Macadam (DBM): 19-25mm, for binder course.
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Bituminous Concrete (BC): 13.2-19mm nominal, for wearing course.
- IRC Specs: Aggregate gradation (dense), bitumen content (5-6%), Marshall stability (>900 kg), voids (3-5%).
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Tack Coat: Thin bitumen film (0.2-0.5 kg/m²) for bonding layers.
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Seal Coat: Thin bituminous layer (1.0-1.5 kg/m²) on top for waterproofing and texture.
Wet Mix Macadam (WMM):
- Similar to WBM but uses moist (not soaked) aggregates and no screenings during rolling. Better interlock, less dust. Used as base/sub-base.
2.5 Soil Stabilization
Mechanical Stabilization:
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Method: Blending poor soil with coarse aggregates (gravel) or fine aggregates (sand) to achieve desired gradation and strength.
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Purpose: Improve gradation, reduce plasticity, increase bearing capacity, reduce swelling.
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Suitability: Granular soils with excess fines or clayey soils with excess clay.
Scope in Road Construction:
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Subgrade improvement.
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Base/subbase construction in low-cost roads.
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Embankment filling with locally available materials.
Other Brief Methods:
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Cement Stabilization: For granular/cohesive soils (5-10% cement).
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Lime Stabilization: For clayey soils (3-6% lime).
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Bitumen Stabilization: For base courses (2-4% bitumen).
UNIT 3: TRAFFIC ENGINEERING & SAFETY
3.1 Traffic Studies & Analysis
Origin-Destination (O&D) Study:
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Purpose: Determine trip origins, destinations, purposes, routes.
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Methods: Home Interview, Roadside Interview, Postcard, Registration Number (for cordon lines).
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Uses: Trip generation/distribution modelling, planning new roads/transit, traffic management.
Speed Studies:
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Spot Speed: Speed at a specific point.
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Running Speed: Average speed while moving (excluding stops).
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Time-Mean Speed: Arithmetic mean of spot speeds.
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Space-Mean Speed: Harmonic mean of spot speeds (more accurate for flow).
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Average Travel Speed: Total distance / total time (including stops).
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Methods: Enoscope (visual), Radar Gun, Pneumatic Tubes (record individual axle times).
Parking Studies:
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Purpose: Determine parking demand, turnover, duration.
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On-Street Parking Types:
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Parallel: 2.5-3.0m width, least disruptive but uses most curb length.
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Angle (30°-60°): Easier parking, less width.
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Perpendicular (90°): Most efficient use of space, but requires more width.
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3.2 Traffic Control Devices
Traffic Markings (IRC:67):
| Type | Color | Use |
|---|---|---|
| Longitudinal | White/Yellow | Center line, lane line, edge line. |
| Transverse | White/Yellow | Stop line, pedestrian crossing, direction arrows. |
| Object Marking | Yellow/Red | Mark obstructions (pier, column). |
| Hazard Marking | Yellow/Black diagonal stripes | Mark hazards near roadway. |
Road Lighting Design Factors:
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Illumination Level (Lux): Depends on road type & traffic.
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Uniformity Ratio: Min/Max or Average/Min illumination.
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Glare Control: Luminaire design, mounting height.
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Mounting Height & Spacing: Based on luminaire type and road width.
3.3 Traffic Flow & Distribution
Trip Distribution (4-Step Model):
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Part of transportation planning after trip generation.
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Allocates trips from production zones to attraction zones.
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Methods: Growth Factor, Gravity Model (most common), Opportunity Model.
Wind Rose Diagram:
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Explanation: Circular graph showing wind speed/frequency distribution by direction.
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Types: Speed Wind Rose, Direction Wind Rose, Resultant Wind Rose.
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Applications:
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Airports: Runway alignment (prevailing wind direction for takeoff/landing).
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Roads: Pollution dispersion, design of cross-sections (crosswind effects).
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UNIT 4: AIRPORT ENGINEERING
4.1 Airport Planning & Site Selection
Factors:
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Topography: Relatively flat, adequate area for expansion.
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Wind: Prevailing wind direction along runway (crosswind component < 15-20 kmph).
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Obstructions: Clear approach areas (no tall buildings/trees).
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Accessibility: Road/rail connectivity to city.
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Environment: Noise pollution, ecological sensitivity.
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Future Expansion: Land availability.
Zoning Regulations (ICAO Annex 14):
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Approach Surface: Sloping surface from runway end outward (inner width = runway width, slope 1:50 to 1:75).
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Transitional Surface: Sloping from approach surface/runway edges outward (slope 1:2).
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Horizontal Surface: Horizontal surface at 45m above aerodrome elevation (for tall obstacles).
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Conical Surface: Sloping surface from outer edge of horizontal surface outward (slope 1:20).
DiagramSEARCH: ICAO airport zoning surfaces diagram
4.2 Aircraft Characteristics & Airport Design
Key Characteristics:
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Wingspan (WS): Determines taxiway & apron width.
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Tail Height (TH): Determines clearance under structures.
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Wheel Base (WB): Determines turning radius & taxiway curvature.
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Turning Radius: Minimum radius for taxiing (depends on WB & steering angle).
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Approach Speed (V_app): Determines runway length & ILS category.
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Cockpit Eye Height (CEH): Determines obstacle clearance during approach.
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Landing Gear Geometry: Outrigger gear width affects taxiway width.
Effect on Design:
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Runway Orientation: Based on wind direction & V_app.
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Taxiway Design: Width = 0.6×WS, curvature radius ≥ 1.2×WB.
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Obstacle Clearance: Approach surface slope based on CEH.
DiagramCANVAS: Sketch of typical commercial aircraft (e.g., A320) showing WS, TH, WB, CEH, landing gear layout
4.3 Runway Design
Geometrical Elements:
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Length: Based on aircraft performance & airport elevation.
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Width: 45m (Code 4C), 60m (Code 4E) per ICAO.
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Orientation: Wind direction (crosswind < 15 kmph).
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Gradient: Max 1% (preferably 0.5%), up/down gradient ≤ 0.8%.
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Safety Areas: RESA (Runway End Safety Area) - 90m x 300m beyond runway end.
Runway Length Correction: Corrected Length (L) = L₀ + ΔL_elev + ΔL_temp + ΔL_grad
Where, $$\displaystyle L_0 $$ = Standard length (under MSL, 15°C, zero grad, no wind).
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Elevation Correction: $$\displaystyle \Delta L_{elev} = L_0 \times \frac{elevation}{300} $$ (approx. rule of thumb) or use ICAO formula.
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Temperature Correction: $$\displaystyle \Delta L_{temp} = L_0 \times \frac{(T_{ref} - 15)}{300} $$ (where $$\displaystyle T_{ref} $$ = monthly mean of max daily temp of hottest month).
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Gradient Correction: $$\displaystyle \Delta L_{grad} = L_0 \times \frac{G}{100} $$ (G = effective gradient %).
[!TIP] All corrections are additive. Reference temperature is NOT daily max, but monthly mean of daily max.
4.4 Airport Lighting & Aids
Runway Lighting:
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Threshold Lights: Green (approach end), Red (far end).
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Edge Lights: White (runway), Yellow (last 600m).
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Centerline Lights: White (inner), Red (last 900m).
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Touchdown Zone Lights (TDZL): White, in 3 rows, 900m long.
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Approach Lighting System (ALS): Series of lights/barrettes extending 900m beyond threshold.
DiagramSEARCH: runway lighting system diagram ALS TDZL
Visual Aids:
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Rotating Beacon: Flashes white/green (airport identification) & white/yellow (military).
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Taxiway Lighting: Blue edge lights, green centerline lights.
Instrument Landing System (ILS):
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Localizer: Provides lateral guidance (course line).
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Glide Path: Provides vertical guidance (glide slope ~ 3°).
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Marker Beacons: Outer (400m from threshold), Middle (1000m), Inner (75m from threshold) - provide position.
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DME (Distance Measuring Equipment): Provides slant-range distance.
Precision Approach Radar (PAR):
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Provides both azimuth & elevation guidance to pilot via radar.
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Used as backup or at non-ILS airports.
4.5 Airport Classification & Other Facilities
Classification (ICAO): Based on Reference Field Length (RFL).
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Code Number (1-4): RFL (e.g., Code 4: RFL ≥ 1800m).
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Code Letter (A-F): Wingspan + Outer Main Gear Wheel Span (e.g., Code 4E: WS 52-65m, OMGS 9-14m).
Other Elements:
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Taxiway: Path for aircraft movement (design speed 30-50 kmph).
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Apron: Area for parking, loading/unloading.
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Terminal Building: Passenger & cargo processing.
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Airport Capacity: Max number of aircraft movements (arrivals+departures) per hour. Affected by: runway config, separation minima, ATC efficiency, weather.
UNIT 5: INSTITUTIONS, DEFINITIONS & SHORT NOTES
5.1 Indian Road & Research Organizations
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Central Road Research Institute (CRRI): Premier research institute (New Delhi) for road transport, traffic, pavement materials.
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Central Road Fund (CRF): Fund ( cess on petrol/diesel) for development & maintenance of state & national highways.
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Highway Research Board (HRB): Apex body under Ministry of Road Transport & Highways for coordinating research.
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Indian Road Congress (IRC): Apex professional body (est. 1934) that formulates codes & standards (e.g., IRC:37, IRC:58).
5.2 Key Definitions & Concepts
Joints in Rigid Pavement:
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Expansion Joint: Allows slab expansion due to temp rise. Filled with pre-moulded filler, topped with joint sealant.
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Contraction Joint: Controls cracking due to contraction (dowel bars for load transfer).
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Construction Joint: Where concreting stopped (tie bars for longitudinal, dowel for transverse).
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Longitudinal Joint: Between two lanes (tie bars to hold slabs together).
DiagramCANVAS: Sketches showing dowel bars in contraction joint, tie bars in longitudinal joint, expansion joint with filler
Low-Cost Roads:
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Earth Roads: Natural soil, minimal treatment.
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Gravel Roads: Layer of gravel on prepared subgrade.
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Improved Earth: Soil stabilized with lime/cement or surfaced with soil-cement.
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Soil-Cement Roads: Soil + 5-8% cement as base/surface.
Other Definitions:
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Grade Separation: Intersection at different levels (flyover/underpass).
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Types of Horizontal Curves: Simple, Compound, Reverse, Transition.
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Types of Vertical Curves: Summit (convex), Sag (concave).
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Trip Distribution: Allocating trips from origins to destinations in transport planning.
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Seal Coat vs Tack Coat:
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Tack Coat: Thin bitumen film between layers for bonding.
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Seal Coat: Thin bituminous layer on top for waterproofing & texture.
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Runway Threshold Lighting: Row of green lights (approach end) & red lights (far end) marking runway beginning/end.
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Wind Rose Diagram: Circular diagram showing wind speed/frequency distribution by direction.
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Rotating Beacon: Airport identification light (white/green for civil, white/yellow for military).
[!TIP] These are very common 2-4 mark questions. Memorize one-line definitions and sketch key diagrams (joints, wind rose, zoning).