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ME-601 · Thermal Engineering and Gas Dynamics/Quick Revision Short Notes

Thermal Engineering and Gas Dynamics (ME-601) - Unit 5 Short Notes

UNIT 5: Steam Power Engineering and Gas Dynamics


I. Steam Generators (Boilers)

Classification of Steam Generators

Basis of Classification Types
Water & Fire Tubes Fire-tube: Hot gases inside tubes, water outside (e.g., Lancashire, Cornish). Low pressure.<br>Water-tube: Water inside tubes, hot gases outside (e.g., Babcock & Wilcox). High pressure, high capacity.
Pressure Low-pressure (< 15 bar), Medium-pressure (15-32 bar), High-pressure (> 32 bar).
Fuel Solid fuel (coal), Liquid fuel (oil), Gaseous fuel (natural gas).
Usage Stationary, Marine, Locomotive.
Special High-Pressure Velox Boiler: Forced circulation, high evaporation rate.<br>Lamont Boiler: Forced circulation with steam-driven pump.

Detailed Study of High-Pressure Boilers

Velox Boiler

  • Principle: Uses forced circulation of water by a centrifugal pump. Combustion air is also pressurized by a gas turbine-driven fan, achieving high combustion rates.

  • Construction: Consists of a cylindrical drum and two headers connected by bent water tubes. A gas turbine (using exhaust from boiler) drives the air fan.

  • Significance: Rapid steaming (15-20 min), compact, suitable for peak load plants.

  • Diagram:

    DiagramSEARCH: "Velox boiler schematic water tubes gas turbine"

Lamont Boiler

  • Principle: Forced circulation of water by a steam-driven reciprocating pump (using steam from boiler drum).

  • Construction: Drum, headers, bent water tubes, steam pump for circulation, superheater, economizer.

  • Flue Gas Path: Furnace → combustion chamber → horizontal flue tubes → chimney.

  • Water Path: Drum → headers → bent tubes (heated) → drum (separation).

  • Key Parts: Steam pump, circulation control valve.

  • Diagram:

    DiagramSEARCH: "Lamont boiler diagram water flow flue gas"

Boiler Mountings and Accessories

Essential Mountings (Safety Devices)

  1. Safety Valve: Releases steam when pressure exceeds safe limit.

  2. Pressure Gauge: Indicates steam pressure.

  3. Water Level Indicator: Shows water level in drum.

  4. Fusible Plug: Melts at high temperature to extinguish fire if water level low.

  5. Blow-off Cock: Removes sediments from drum bottom.

  6. Steam Stop Valve: Controls steam flow to pipeline.

Three Important Accessories

  1. Feed Pump: Supplies water to boiler. Can be injector (for low pressure) or centrifugal/reciprocating.

  2. Economizer: Preheats feedwater using flue gases, improving efficiency.

  3. Air Preheater: Recovers heat from flue gases to preheat combustion air, increasing boiler efficiency.

Boiler Draught

Definition & Purpose

  • Draught: Pressure difference (negative gauge pressure) inside boiler furnace that causes air to flow through fuel bed and flue gases to escape.

  • Purpose: Supplies combustion air, removes flue gases, maintains required rate of combustion.

Natural Draught

  • Achieved by chimney. Hot flue gases rise due to lower density, creating suction.

  • Draught Height:

$$H = 0.353 \times 10^{-3} H \left( \frac{1}{T_a} - \frac{1}{T_f} \right) \ \text{m of water column}$$

Where $H$ = chimney height (m), $$\displaystyle T_a $$ = ambient temp (K), $$\displaystyle T_f $$ = flue gas temp (K).

  • Limitation: Limited height, depends on weather.

Artificial Draught

  • Forced Draught: Fan pressurizes air before furnace → positive pressure system.

  • Induced Draught: Fan sucks flue gases from boiler → negative pressure system.

  • Advantages: Independent of weather, higher combustion rates, compact boilers.

  • Disadvantages: Power consumption, fan maintenance, risk of furnace explosion if air supply fails.

Chimney Draught Calculation (Air-Fuel Ratio)

Given: Chimney height $H$, draught $d$ (mm water gauge), $$\displaystyle T_f $$, $$\displaystyle T_a $$, $$\displaystyle P_{atm} $$.

  1. Draught in Pascals: $$\displaystyle d_{Pa} = d \times 9.81 $$

  2. Density of hot gases: $$\displaystyle \rho_g = \frac{P_{atm} \times M}{R T_f} $$ (M = avg molar mass ≈ 29 kg/kmol for air)

  3. Density of air: $$\displaystyle \rho_a = \frac{P_{atm} \times M}{R T_a} $$

  4. Draught equation: $$\displaystyle d_{Pa} = H g (\rho_a - \rho_g) $$

  5. Mass of air per kg fuel: $$\displaystyle m_a = \frac{\text{Volume of air at } T_a}{\text{Volume of flue gases at } T_f} \times \frac{\rho_g}{\rho_a} \times \frac{1}{\text{air-fuel ratio}} $$

    (Solve for air-fuel ratio using ideal gas law and continuity).

Boiler Performance

Boiler Efficiency ($$\displaystyle \eta_b $$)

  • Definition: Ratio of heat utilized to produce steam to heat supplied by fuel.

  • Direct Method:

$$\eta_b = \frac{m_s (h - h_f)}{m_f \times CV}$$

$$\displaystyle m_s $$ = steam generated (kg/h), $h$ = enthalpy of steam (kJ/kg), $$\displaystyle h_f $$ = enthalpy of feedwater, $$\displaystyle m_f $$ = fuel used (kg/h), $CV$ = calorific value (kJ/kg).

  • Heat Balance Sheet: Tabular form showing % heat input vs. % heat output (steam, losses).

Equivalent Evaporation ($$\displaystyle m_e $$)

  • Definition: Amount of steam (kg) that would be generated from feedwater at 100°C to dry saturated steam at 1 atm (enthalpy = 2257 kJ/kg).

  • Formula:

$$m_e = \frac{m_s (h - h_f)}{2257}$$

  • Significance: Standardized measure to compare boilers of different pressures/temperatures.

Factors Affecting Performance

  • Incomplete combustion, heat loss in flue gases, unburnt fuel, radiation/convection losses, moisture in fuel, blowdown losses.

II. Steam Power Cycles

Carnot Vapor Cycle

  • Processes:

    1-2: Isentropic compression (pump)

    2-3: Constant-temperature heat addition (boiler)

    3-4: Isentropic expansion (turbine)

    4-1: Constant-temperature heat rejection (condenser)

  • T-s Diagram: Two isotherms, two adiabatics → rectangle.

  • Limitations:

    • Pump work input is small but requires isentropic compression of liquid (impractical).

    • Heat addition at constant temperature requires infinite heat transfer surface.

    • Wet vapor in turbine causes erosion.

    • Not feasible for practical steam plants.

Rankine Cycle

Ideal Rankine Cycle

  • Processes:

    1-2: Isentropic pumping (saturated liquid to boiler pressure)

    2-3: Constant-pressure heat addition (to superheated steam)

    3-4: Isentropic expansion in turbine

    4-1: Constant-pressure heat rejection in condenser (wet vapor to saturated liquid).

  • p-v & T-s Diagrams:

    DiagramCANVAS: "T-s diagram: 1-2 vertical line (pump), 2-3 horizontal right (boiler), 3-4 vertical down (turbine), 4-1 horizontal left (condenser)"
  • Thermal Efficiency ($$\displaystyle \eta_{Rankine} $$):

$$\eta = \frac{(h_3 - h_4) - (h_2 - h_1)}{h_3 - h_2} = \frac{w_t - w_p}{q_{in}}$$

For negligible pump work: $$\displaystyle \eta \approx 1 - \frac{h_4 - h_1}{h_3 - h_2} $$.

Effects of Boiler and Condenser Pressures

Parameter Change Effect on Efficiency Practical Limitations
Increase Boiler Pressure Increases average T of heat addition → higher $\eta$. Higher pressure → need superheat to avoid wet turbine, material costs ↑, more moisture at turbine exhaust.
Decrease Condenser Pressure Increases vacuum → lower $$\displaystyle h_4 $$, higher $$\displaystyle w_t $$ → higher $\eta$. Too low condenser pressure → air leakage, larger condenser, cooling water cost ↑, limited by cooling tower temp.

Regenerative Rankine Cycle

Need for Regeneration

  • To increase average T of heat addition by preheating feedwater using steam bled from turbine.

  • Reduces fuel consumption, improves efficiency.

Open Feedwater Heater (Direct Contact)

  • Steam bled from turbine mixes directly with feedwater. Output is saturated liquid at heater pressure.

  • Requires pump to next stage.

  • Working: Extraction steam → heater → condenses → mixes with feedwater → saturated liquid → pump.

Closed Feedwater Heater (Shell & Tube)

  • Steam bled from turbine condenses on outside of tubes carrying feedwater.

  • Drain from heater is throttled to condenser.

  • Working: Extraction steam → shell side → condenses → drain out. Feedwater → tubes → heated by steam.

Comparison

Feature Open Type Closed Type
Heat Transfer Direct mixing (more effective) Indirect (through tube wall)
Pumping Feedwater needs pumping after heater Drain needs throttling
Complexity Requires control of mixing, simpler heat transfer More surfaces, no mixing issues
Application Large plants, deaeration Common in steam power plants

Reheat Rankine Cycle

Purpose: To reduce moisture content at turbine exhaust and increase work output.

Cycle: High-pressure turbine → steam reheated in boiler → low-pressure turbine.

T-s Diagram:

DiagramCANVAS: "T-s: 1-2 pump, 2-3 boiler, 3-4 HP turbine, 4-5 reheater, 5-6 LP turbine, 6-1 condenser"

Effects:

  • Turbine work increases (area under curve expands).
  • Cycle efficiency may increase or decrease slightly (reheat adds heat input). Net work ↑ more than heat input ↑ → often net efficiency ↑.

Binary Vapor Cycle

  • Concept: Use two vapor cycles in series (e.g., mercury-steam).

  • Working: Mercury cycle (high T) generates heat → used in steam cycle (low T).

  • Advantages: Higher average T of heat addition → higher Carnot efficiency → overall efficiency > simple Rankine.

  • Disadvantages: Mercury toxicity, complexity, cost.

Modified Rankine Cycle for Steam Engines

  • Assumptions:

    1. Admission at constant pressure $$\displaystyle P_1 $$.

    2. Cut-off at volume ratio $$\displaystyle r_c $$ (cut-off ratio).

    3. Expansion adiabatic to pressure $$\displaystyle P_2 $$ (release pressure).

    4. Pressure drops to back pressure $$\displaystyle P_b $$ at constant volume (release).

    5. Exhaust at constant pressure $$\displaystyle P_b $$.

  • Work per cycle (without clearance):

$$W = (P_1 V_1 - P_2 V_2) + P_2 V_2 \ln\left(\frac{V_2}{V_3}\right) - P_b (V_4 - V_1)$$

Where $$\displaystyle V_3 = V_2 \times \left(\frac{P_2}{P_b}\right)^{1/n} $$ (if expansion polytropic with index $n$), $$\displaystyle V_4 = V_1 $$ (constant volume release).

  • Modified Rankine Efficiency: $$\displaystyle \eta = \frac{W}{P_1 V_1} $$.

Overall Plant Efficiency & Steam Rate

Overall Efficiency ($$\displaystyle \eta_{overall} $$):

$$\eta_{overall} = \eta_{boiler} \times \eta_{cycle} \times \eta_{turbine} \times \eta_{generator}$$

Steam Rate (SR):

$$SR = \frac{3600}{w_t \times \eta_{generator}} \ \text{kg/kWh}$$

Where $$\displaystyle w_t $$ = turbine work output (kJ/kg). Lower SR = better performance.

Mollier Chart Use: Read $$\displaystyle h_3 $$, $$\displaystyle h_4 $$ (quality at exhaust), efficiency directly.


III. Gas Turbine Cycles

Brayton Cycle with Regeneration & Reheat

Ideal Brayton Cycle:
1-2: Isentropic compression
2-3: Constant-pressure heat addition
3-4: Isentropic expansion
4-1: Constant-pressure heat rejection.

Thermal Efficiency: $$\displaystyle \eta = 1 - \frac{1}{r_p^{(\gamma-1)/\gamma}} $$ ($$\displaystyle r_p $$ = pressure ratio).

Regenerator:

  • Uses turbine exhaust to preheat compressed air before combustion.

  • Effect: Reduces fuel input → efficiency ↑ (approaches Carnot between $$\displaystyle T_{max} $$ and $$\displaystyle T_{min} $$).

Reheat:

  • Expansion in two stages with reheating in between.

  • Effect: Net work output ↑ (more area in T-s), efficiency may ↑ slightly.

Conditions for Maximum Output (with Reheat & Regenerator)

  • With Regenerator: Max net work when pressure ratio $$\displaystyle r_p = \sqrt{\frac{T_{max}}{T_{min}}} $$ (for ideal Brayton with regeneration).

  • With Reheat & Regenerator: Optimal pressure ratio for max net work is lower than without reheat.

    Derivation: For given $$\displaystyle T_{max} $$, $$\displaystyle T_{min} $$, and fixed $$\displaystyle T_{reheat} $$, maximize $$\displaystyle w_{net} = w_t - w_c $$ with respect to $$\displaystyle r_{p1} $$ and $$\displaystyle r_{p2} $$. Condition: $$\displaystyle r_{p1} = r_{p2} $$ for perfect intercooling (if used).


IV. Steam Turbines and Nozzles

Steam Turbines

Impulse vs. Reaction

Impulse Reaction
Pressure drop only in nozzles (fixed blades). Pressure drop in both fixed & moving blades.
Blade velocity pressure constant. Blade velocity pressure changes.
Blading symmetrical. Blading shaped like nozzle.
Used for high pressure, small stages. Used for low/medium pressure, many stages.

Compounding

  • Need: Reduce blade speed (from high velocity) to practical limits, improve efficiency.

  • Velocity Compounding: Multiple velocity stages (nozzles + moving blades) in series. Pressure drop in one nozzle set.

  • Pressure Compounding: Multiple pressure drops (nozzle + moving blade sets). Each stage has small pressure drop.

  • Diagram:

    DiagramSEARCH: "velocity compounding steam turbine diagram"

Flow Through Nozzles

Isentropic Flow (Steam)

  • Convergent Nozzle: For subsonic flow only. Throat at exit.

  • Convergent-Divergent (C-D) Nozzle: For supersonic flow. Throat at minimum area, divergent section accelerates to supersonic.

  • Critical Pressure Ratio ($$\displaystyle r_c $$): Pressure ratio at throat where $$\displaystyle M=1 $$.

    For steam: $$\displaystyle r_c = \left( \frac{2}{\gamma+1} \right)^{\gamma/(\gamma-1)} \approx 0.546 $$ for $$\displaystyle \gamma=1.3 $$.

  • Critical Conditions (Throat): $$\displaystyle P^* $$, $$\displaystyle T^* $$, $$\displaystyle \rho^* $$ given by isentropic relations.

  • Maximum Discharge (Choked Flow): When $$\displaystyle P_{exit} \leq P^* $$, mass flow limited by throat conditions.

$$\dot{m}_{max} = C_d A^* \sqrt{\frac{\gamma P_0}{R T_0} \left( \frac{2}{\gamma+1} \right)^{(\gamma+1)/(\gamma-1)}}$$

Where $$\displaystyle C_d $$ = discharge coefficient, $$\displaystyle A^* $$ = throat area, $$\displaystyle P_0 $$, $$\displaystyle T_0 $$ = inlet stagnation.

Nozzle Efficiency & Friction

Nozzle Efficiency ($$\displaystyle \eta_n $$):

$$\eta_n = \frac{\text{Actual kinetic energy at exit}}{\text{Isentropic enthalpy drop}} = \frac{V_a^2/2}{h_0 - h_e (s)}$$

Friction Losses: Reduce exit velocity, increase entropy (irreversibility).

$$\displaystyle V_a = \sqrt{2 \eta_n (h_0 - h_e)} $$ where $$\displaystyle h_e $$ = actual exit enthalpy (from steam tables at $$\displaystyle P_e $$ and $$\displaystyle s_a = s_0 $$).

Supersaturated Flow in Steam Nozzles

  • Conditions: High expansion rate, negligible nucleation sites → steam remains superheated metastable beyond saturation line.

  • Effects:

    • Discharge mass flow rate nearly same as isentropic (since depends on throat conditions).

    • Heat drop less than isentropic (since actual $T$ > saturation $T$ at $$\displaystyle P_e $$).

    • Entropy increase (irreversible).

  • Comparison: Isentropic flow reaches saturation at some point, may have two-phase flow. Supersaturated remains single-phase vapor longer.


V. Gas Dynamics

Mach Number ($M$)

$$M = \frac{c}{a} = \frac{\text{Flow velocity}}{\text{Local speed of sound}}$$

  • Regimes:

    $$\displaystyle M < 1 $$: Subsonic

    $$\displaystyle M = 1 $$: Sonic (critical)

    $$\displaystyle M > 1 $$: Supersonic

    $M \gg 1$: Hypersonic (typically $$\displaystyle M>5 $$).

  • Significance: Determines flow behavior, compressibility effects, shock formation.

Isentropic Flow in Variable Area Ducts

One-Dimensional Assumptions: Properties uniform across section, no friction, adiabatic, steady.

Area-Velocity Relation:

$$\frac{dA}{A} = (M^2 - 1) \frac{dV}{c}$$

  • Converging Duct ($$\displaystyle dA < 0 $$):

    $$\displaystyle M < 1 $$ → $$\displaystyle dV > 0 $$ (accelerates subsonic)

    $$\displaystyle M > 1 $$ → $$\displaystyle dV < 0 $$ (decelerates supersonic).

  • Diverging Duct ($$\displaystyle dA > 0 $$):

    $$\displaystyle M < 1 $$ → $$\displaystyle dV < 0 $$ (decelerates subsonic)

    $$\displaystyle M > 1 $$ → $$\displaystyle dV > 0 $$ (accelerates supersonic).

  • To accelerate subsonic to supersonic: Convergent → throat ($$\displaystyle M=1 $$) → divergent (C-D nozzle).

  • Normal Shocks: Occur only in supersonic flow ($$\displaystyle M>1 $$) in diverging section. Sudden increase in $P$, $\rho$, $T$; decrease in $M$ (to subsonic); entropy ↑; stagnation pressure loss.

Diffusers

Function: Decelerate flow, convert kinetic energy to pressure rise (increase static pressure).

Types:

  • Subsonic Diffuser: Gradual divergence, no shocks, pressure recovery good.

  • Supersonic Diffuser: Must first decelerate supersonic to subsonic via normal shock in diverging section, then subsonic diffusion. Shock location adjustable.

Effect: $V \downarrow$, $$\displaystyle P_{static} \uparrow $$, $$\displaystyle P_{stagnation} $$ may ↓ across shock.

Wave Propagation & Zones

Mach Cone:

$$\mu = \sin^{-1}(1/M)$$

Half-angle of disturbance cone behind supersonic object.

Zone of Action: Region inside Mach cone where disturbances from source are felt (influenced by source).

Zone of Silence: Region outside Mach cone where disturbances not yet reached (uninfluenced).

Application: Shock wave analysis, supersonic flight, nozzle design.


VI. Compressors

Classification of Air Compressors

Type Subtypes Principle
Reciprocating Single-stage, Multi-stage; Single-acting, Double-acting Piston-cylinder, positive displacement.
Rotary Screw, Vane, Lobe Rotating lobes/screws trap & compress.
Dynamic Centrifugal, Axial Rotating impeller adds kinetic energy → diffuser converts to pressure.

Reciprocating Compressors

Single-stage, Single-acting:

  • Suction → compression → discharge in one cylinder, one end of piston active.

  • p-V Diagram:

    DiagramSEARCH: "reciprocating compressor p-V diagram clearance"

Work Input (without clearance):

For polytropic $$\displaystyle PV^n = C $$:

$$W = \frac{n}{n-1} P_1 V_1 \left[ \left( \frac{P_2}{P_1} \right)^{(n-1)/n} - 1 \right]$$

For isentropic ($\gamma$): replace $n$ with $\gamma$.

Double-acting: Both sides of piston used → double capacity per revolution.

Volumetric Efficiency ($$\displaystyle \eta_v $$)

Definition: Ratio of actual volume of air drawn (at inlet conditions) to piston displacement volume.

With Clearance Volume $C$ (fraction of $$\displaystyle V_s $$):

$$\eta_v = 1 + C - C \left( \frac{P_2}{P_1} \right)^{1/n}$$

Where $$\displaystyle P_2/P_1 $$ = discharge/suction pressure ratio, $n$ = polytropic index.

Factors: Clearance ↑ → $$\displaystyle \eta_v $$ ↓; Pressure ratio ↑ → $$\displaystyle \eta_v $$ ↓; $n$ ↑ → $$\displaystyle \eta_v $$ ↓.

Diagram: Shows clearance volume, expansion line from $$\displaystyle P_2 $$ to $$\displaystyle P_1 $$.

Multistage Compression

Advantages over Single-stage:

  • Lower work input (for same $$\displaystyle P_2/P_1 $$) due to reduced temperature rise.

  • Lower discharge temperature → less lubrication issues.

  • Higher volumetric efficiency.

  • Better mechanical balance.

Perfect Intercooling: Intercooler cools air to inlet temp $$\displaystyle T_1 $$ before next stage.

Work per kg (n stages, equal pressure ratios):

$$W_{total} = \frac{n}{\gamma-1} R T_1 \left[ \left( \frac{P_2}{P_1} \right)^{(\gamma-1)/(n\gamma)} - 1 \right]$$

Heat Rejected to Intercooler:

$$Q_{intercooler} = n \times C_p (T_{after\ compression} - T_1)$$

per kg air.

Condition for Minimum Work: Equal pressure ratios in all stages.

$$r_{p1} = r_{p2} = ... = \left( \frac{P_{final}}{P_{initial}} \right)^{1/n}$$

Compressor Efficiencies

Isentropic Efficiency ($$\displaystyle \eta_{isen} $$):

$$\eta_{isen} = \frac{\text{Isentropic work input}}{\text{Actual work input}} = \frac{w_s}{w_a}$$

Isothermal Efficiency ($$\displaystyle \eta_{iso} $$):

$$\eta_{iso} = \frac{\text{Isothermal work input}}{\text{Actual work input}} = \frac{w_{iso}}{w_a}$$

Isothermal work minimum → $$\displaystyle \eta_{iso} $$ measures closeness to isothermal.

Mechanical Efficiency ($$\displaystyle \eta_m $$):

$$\eta_m = \frac{\text{Indicated work}}{\text{Shaft power input}}$$

(accounts for friction, bearing losses).

Centrifugal Compressors

Working Principle: Air enters axially → impeller rotates → centrifugal force increases velocity → diffuser converts kinetic to pressure.

Components: Inlet guide vanes, impeller (rotor), diffuser (vaned or vaneless), volute.

Performance: Higher flow rates, lower pressure rise per stage than reciprocating. Surge/stall limits.


VII. Condensers and Feedwater Systems

Condensers

Jet Condensers: Steam mixed directly with cooling water.

  • Low-level: Condensate collected below jet level → requires extraction pump.

  • High-level: Condensate collected above → gravity discharge.

  • Counter-flow: Steam & water opposite flow → better cooling.

  • Parallel-flow: Same direction → less effective.

Surface Condensers: Steam separated from cooling water by tube walls (shell & tube).

DiagramSEARCH: "surface condenser shell and tube diagram"

Air Leakage Sources: Joints, seals, pump glands, non-condensables in steam.

Effect on Performance:

  • Air in condenser reduces partial pressure of steam → condenser vacuum decreases (pressure rises).

  • Increases pumping work, reduces turbine output, increases fuel consumption.

Feedwater Heaters

Open-type (Deaerator): Direct contact between steam and feedwater. Removes dissolved gases ($$\displaystyle O_2 $$, $$\displaystyle CO_2 $$). Output is saturated liquid at heater pressure. Requires pump.

Closed-type: Shell & tube. Steam on shell side, feedwater in tubes. Drain cooler often included. Drain throttled to condenser.

Comparison:

Open Type Closed Type
Direct contact → better heat transfer Indirect → no mixing
Requires pump for feedwater Drain needs throttling
Acts as deaerator Needs separate deaerator

VIII. Performance Calculations and Properties

Velocity of Sound

Ideal Gas:

$$a = \sqrt{\gamma R T}$$

Superheated Steam (given $v$, $P$, $T$):

$$a = \sqrt{\gamma \frac{P}{\rho}} = \sqrt{\gamma \frac{P}{1/v}} = \sqrt{\gamma P v}$$

(Since $$\displaystyle \rho = 1/v $$). Use consistent units.

Wet Steam Properties (Closed Vessel)

Given: Volume $V$, mass of liquid $$\displaystyle m_f $$, temperature $T$ (saturated).

  1. Pressure: From steam tables at $T$ → $$\displaystyle P_{sat} $$.

  2. Quality ($x$):

$$x = \frac{m_g}{m_{total}} = \frac{V - m_f v_f}{m_f (v_g - v_f)}$$

where $$\displaystyle v_f $$, $$\displaystyle v_g $$ at $$\displaystyle P_{sat} $$.

  1. Specific volume: $$\displaystyle v = v_f + x (v_g - v_f) $$.

  2. Enthalpy: $$\displaystyle h = h_f + x h_{fg} $$.

  3. Entropy: $$\displaystyle s = s_f + x s_{fg} $$.

  4. Internal energy: $$\displaystyle u = u_f + x u_{fg} $$ (or $$\displaystyle u = h - Pv $$).

Problem-Solving Techniques (Key Formulas)

Draught (Air-Fuel Ratio):

$$\frac{m_a}{m_f} = \frac{\text{Mass of flue gases}}{\text{Mass of fuel}} \times \frac{\text{Volume of air at } T_a}{\text{Volume of flue gases at } T_f}$$

Compressor MEP (Mean Effective Pressure):

$$MEP = \frac{W}{V_s} = \frac{\text{Work per cycle}}{\text{Swept volume}}$$

Nozzle with Friction:

$$V_a = \sqrt{2 \eta_n (h_0 - h_e)}$$

, where $$\displaystyle h_e $$ from steam tables at $$\displaystyle P_e $$ and $$\displaystyle s_a = s_0 $$.

Cycle Efficiency (Rankine): Use steam tables/Mollier to get $$\displaystyle h_1, h_2, h_3, h_4 $$.

Steam Rate:

$$SR = \frac{3600}{w_t \times \eta_{gen}} \ \text{kg/kWh}$$


Exam Tips & Common Pitfalls

[!TIP]

  • Boiler Draught: Always convert all units consistently (mm water → Pa, °C → K). Use $$\displaystyle R = 287 $$ J/kgK for air.
  • Rankine Cycle: Remember pump work is small but not zero for precise calculations. Use $$\displaystyle h_2 = h_1 + v_1 (P_2 - P_1) $$.
  • Nozzles: Critical pressure ratio is for ideal gas. For steam, use steam tables to find $$\displaystyle P^* $$ where $$\displaystyle s_0 = s^* $$.
  • Compressors: Volumetric efficiency formula with clearance is crucial. For multistage, equal pressure ratios give minimum work only with perfect intercooling.
  • Gas Dynamics: Area-velocity relation is key. Remember $$\displaystyle M=1 $$ at throat for C-D nozzle in isentropic flow.
  • Mollier Chart: Read carefully – enthalpy lines are diagonal, constant pressure lines curved.
  • Modified Rankine: Don’t forget constant volume release step (pressure drop at constant volume).
  • Supersaturated Flow: Discharge mass flow ≈ isentropic because throat conditions unchanged; only exit velocity/heat drop affected.
  • Overall Efficiency: Product of component efficiencies – often asked in numericals.
  • Centrifugal Compressor: Surge is low-flow instability; choke is high-flow limit.
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