UNIT 5: Steam Power Engineering and Gas Dynamics
I. Steam Generators (Boilers)
Classification of Steam Generators
| Basis of Classification | Types |
|---|---|
| Water & Fire Tubes | Fire-tube: Hot gases inside tubes, water outside (e.g., Lancashire, Cornish). Low pressure.<br>Water-tube: Water inside tubes, hot gases outside (e.g., Babcock & Wilcox). High pressure, high capacity. |
| Pressure | Low-pressure (< 15 bar), Medium-pressure (15-32 bar), High-pressure (> 32 bar). |
| Fuel | Solid fuel (coal), Liquid fuel (oil), Gaseous fuel (natural gas). |
| Usage | Stationary, Marine, Locomotive. |
| Special High-Pressure | Velox Boiler: Forced circulation, high evaporation rate.<br>Lamont Boiler: Forced circulation with steam-driven pump. |
Detailed Study of High-Pressure Boilers
Velox Boiler
-
Principle: Uses forced circulation of water by a centrifugal pump. Combustion air is also pressurized by a gas turbine-driven fan, achieving high combustion rates.
-
Construction: Consists of a cylindrical drum and two headers connected by bent water tubes. A gas turbine (using exhaust from boiler) drives the air fan.
-
Significance: Rapid steaming (15-20 min), compact, suitable for peak load plants.
-
Diagram:
DiagramSEARCH: "Velox boiler schematic water tubes gas turbine"
Lamont Boiler
-
Principle: Forced circulation of water by a steam-driven reciprocating pump (using steam from boiler drum).
-
Construction: Drum, headers, bent water tubes, steam pump for circulation, superheater, economizer.
-
Flue Gas Path: Furnace → combustion chamber → horizontal flue tubes → chimney.
-
Water Path: Drum → headers → bent tubes (heated) → drum (separation).
-
Key Parts: Steam pump, circulation control valve.
-
Diagram:
DiagramSEARCH: "Lamont boiler diagram water flow flue gas"
Boiler Mountings and Accessories
Essential Mountings (Safety Devices)
-
Safety Valve: Releases steam when pressure exceeds safe limit.
-
Pressure Gauge: Indicates steam pressure.
-
Water Level Indicator: Shows water level in drum.
-
Fusible Plug: Melts at high temperature to extinguish fire if water level low.
-
Blow-off Cock: Removes sediments from drum bottom.
-
Steam Stop Valve: Controls steam flow to pipeline.
Three Important Accessories
-
Feed Pump: Supplies water to boiler. Can be injector (for low pressure) or centrifugal/reciprocating.
-
Economizer: Preheats feedwater using flue gases, improving efficiency.
-
Air Preheater: Recovers heat from flue gases to preheat combustion air, increasing boiler efficiency.
Boiler Draught
Definition & Purpose
-
Draught: Pressure difference (negative gauge pressure) inside boiler furnace that causes air to flow through fuel bed and flue gases to escape.
-
Purpose: Supplies combustion air, removes flue gases, maintains required rate of combustion.
Natural Draught
-
Achieved by chimney. Hot flue gases rise due to lower density, creating suction.
-
Draught Height:
$$H = 0.353 \times 10^{-3} H \left( \frac{1}{T_a} - \frac{1}{T_f} \right) \ \text{m of water column}$$
Where $H$ = chimney height (m), $$\displaystyle T_a $$ = ambient temp (K), $$\displaystyle T_f $$ = flue gas temp (K).
- Limitation: Limited height, depends on weather.
Artificial Draught
-
Forced Draught: Fan pressurizes air before furnace → positive pressure system.
-
Induced Draught: Fan sucks flue gases from boiler → negative pressure system.
-
Advantages: Independent of weather, higher combustion rates, compact boilers.
-
Disadvantages: Power consumption, fan maintenance, risk of furnace explosion if air supply fails.
Chimney Draught Calculation (Air-Fuel Ratio)
Given: Chimney height $H$, draught $d$ (mm water gauge), $$\displaystyle T_f $$, $$\displaystyle T_a $$, $$\displaystyle P_{atm} $$.
-
Draught in Pascals: $$\displaystyle d_{Pa} = d \times 9.81 $$
-
Density of hot gases: $$\displaystyle \rho_g = \frac{P_{atm} \times M}{R T_f} $$ (M = avg molar mass ≈ 29 kg/kmol for air)
-
Density of air: $$\displaystyle \rho_a = \frac{P_{atm} \times M}{R T_a} $$
-
Draught equation: $$\displaystyle d_{Pa} = H g (\rho_a - \rho_g) $$
-
Mass of air per kg fuel: $$\displaystyle m_a = \frac{\text{Volume of air at } T_a}{\text{Volume of flue gases at } T_f} \times \frac{\rho_g}{\rho_a} \times \frac{1}{\text{air-fuel ratio}} $$
(Solve for air-fuel ratio using ideal gas law and continuity).
Boiler Performance
Boiler Efficiency ($$\displaystyle \eta_b $$)
-
Definition: Ratio of heat utilized to produce steam to heat supplied by fuel.
-
Direct Method:
$$\eta_b = \frac{m_s (h - h_f)}{m_f \times CV}$$
$$\displaystyle m_s $$ = steam generated (kg/h), $h$ = enthalpy of steam (kJ/kg), $$\displaystyle h_f $$ = enthalpy of feedwater, $$\displaystyle m_f $$ = fuel used (kg/h), $CV$ = calorific value (kJ/kg).
- Heat Balance Sheet: Tabular form showing % heat input vs. % heat output (steam, losses).
Equivalent Evaporation ($$\displaystyle m_e $$)
-
Definition: Amount of steam (kg) that would be generated from feedwater at 100°C to dry saturated steam at 1 atm (enthalpy = 2257 kJ/kg).
-
Formula:
$$m_e = \frac{m_s (h - h_f)}{2257}$$
- Significance: Standardized measure to compare boilers of different pressures/temperatures.
Factors Affecting Performance
- Incomplete combustion, heat loss in flue gases, unburnt fuel, radiation/convection losses, moisture in fuel, blowdown losses.
II. Steam Power Cycles
Carnot Vapor Cycle
-
Processes:
1-2: Isentropic compression (pump)
2-3: Constant-temperature heat addition (boiler)
3-4: Isentropic expansion (turbine)
4-1: Constant-temperature heat rejection (condenser)
-
T-s Diagram: Two isotherms, two adiabatics → rectangle.
-
Limitations:
-
Pump work input is small but requires isentropic compression of liquid (impractical).
-
Heat addition at constant temperature requires infinite heat transfer surface.
-
Wet vapor in turbine causes erosion.
-
Not feasible for practical steam plants.
-
Rankine Cycle
Ideal Rankine Cycle
-
Processes:
1-2: Isentropic pumping (saturated liquid to boiler pressure)
2-3: Constant-pressure heat addition (to superheated steam)
3-4: Isentropic expansion in turbine
4-1: Constant-pressure heat rejection in condenser (wet vapor to saturated liquid).
-
p-v & T-s Diagrams:
DiagramCANVAS: "T-s diagram: 1-2 vertical line (pump), 2-3 horizontal right (boiler), 3-4 vertical down (turbine), 4-1 horizontal left (condenser)" -
Thermal Efficiency ($$\displaystyle \eta_{Rankine} $$):
$$\eta = \frac{(h_3 - h_4) - (h_2 - h_1)}{h_3 - h_2} = \frac{w_t - w_p}{q_{in}}$$
For negligible pump work: $$\displaystyle \eta \approx 1 - \frac{h_4 - h_1}{h_3 - h_2} $$.
Effects of Boiler and Condenser Pressures
| Parameter Change | Effect on Efficiency | Practical Limitations |
|---|---|---|
| Increase Boiler Pressure | Increases average T of heat addition → higher $\eta$. | Higher pressure → need superheat to avoid wet turbine, material costs ↑, more moisture at turbine exhaust. |
| Decrease Condenser Pressure | Increases vacuum → lower $$\displaystyle h_4 $$, higher $$\displaystyle w_t $$ → higher $\eta$. | Too low condenser pressure → air leakage, larger condenser, cooling water cost ↑, limited by cooling tower temp. |
Regenerative Rankine Cycle
Need for Regeneration
-
To increase average T of heat addition by preheating feedwater using steam bled from turbine.
-
Reduces fuel consumption, improves efficiency.
Open Feedwater Heater (Direct Contact)
-
Steam bled from turbine mixes directly with feedwater. Output is saturated liquid at heater pressure.
-
Requires pump to next stage.
-
Working: Extraction steam → heater → condenses → mixes with feedwater → saturated liquid → pump.
Closed Feedwater Heater (Shell & Tube)
-
Steam bled from turbine condenses on outside of tubes carrying feedwater.
-
Drain from heater is throttled to condenser.
-
Working: Extraction steam → shell side → condenses → drain out. Feedwater → tubes → heated by steam.
Comparison
| Feature | Open Type | Closed Type |
|---|---|---|
| Heat Transfer | Direct mixing (more effective) | Indirect (through tube wall) |
| Pumping | Feedwater needs pumping after heater | Drain needs throttling |
| Complexity | Requires control of mixing, simpler heat transfer | More surfaces, no mixing issues |
| Application | Large plants, deaeration | Common in steam power plants |
Reheat Rankine Cycle
Purpose: To reduce moisture content at turbine exhaust and increase work output.
Cycle: High-pressure turbine → steam reheated in boiler → low-pressure turbine.
T-s Diagram:
DiagramCANVAS: "T-s: 1-2 pump, 2-3 boiler, 3-4 HP turbine, 4-5 reheater, 5-6 LP turbine, 6-1 condenser"
Effects:
- Turbine work increases (area under curve expands).
- Cycle efficiency may increase or decrease slightly (reheat adds heat input). Net work ↑ more than heat input ↑ → often net efficiency ↑.
Binary Vapor Cycle
-
Concept: Use two vapor cycles in series (e.g., mercury-steam).
-
Working: Mercury cycle (high T) generates heat → used in steam cycle (low T).
-
Advantages: Higher average T of heat addition → higher Carnot efficiency → overall efficiency > simple Rankine.
-
Disadvantages: Mercury toxicity, complexity, cost.
Modified Rankine Cycle for Steam Engines
-
Assumptions:
-
Admission at constant pressure $$\displaystyle P_1 $$.
-
Cut-off at volume ratio $$\displaystyle r_c $$ (cut-off ratio).
-
Expansion adiabatic to pressure $$\displaystyle P_2 $$ (release pressure).
-
Pressure drops to back pressure $$\displaystyle P_b $$ at constant volume (release).
-
Exhaust at constant pressure $$\displaystyle P_b $$.
-
-
Work per cycle (without clearance):
$$W = (P_1 V_1 - P_2 V_2) + P_2 V_2 \ln\left(\frac{V_2}{V_3}\right) - P_b (V_4 - V_1)$$
Where $$\displaystyle V_3 = V_2 \times \left(\frac{P_2}{P_b}\right)^{1/n} $$ (if expansion polytropic with index $n$), $$\displaystyle V_4 = V_1 $$ (constant volume release).
- Modified Rankine Efficiency: $$\displaystyle \eta = \frac{W}{P_1 V_1} $$.
Overall Plant Efficiency & Steam Rate
Overall Efficiency ($$\displaystyle \eta_{overall} $$):
$$\eta_{overall} = \eta_{boiler} \times \eta_{cycle} \times \eta_{turbine} \times \eta_{generator}$$
Steam Rate (SR):
$$SR = \frac{3600}{w_t \times \eta_{generator}} \ \text{kg/kWh}$$
Where $$\displaystyle w_t $$ = turbine work output (kJ/kg). Lower SR = better performance.
Mollier Chart Use: Read $$\displaystyle h_3 $$, $$\displaystyle h_4 $$ (quality at exhaust), efficiency directly.
III. Gas Turbine Cycles
Brayton Cycle with Regeneration & Reheat
Ideal Brayton Cycle:
1-2: Isentropic compression
2-3: Constant-pressure heat addition
3-4: Isentropic expansion
4-1: Constant-pressure heat rejection.
Thermal Efficiency: $$\displaystyle \eta = 1 - \frac{1}{r_p^{(\gamma-1)/\gamma}} $$ ($$\displaystyle r_p $$ = pressure ratio).
Regenerator:
-
Uses turbine exhaust to preheat compressed air before combustion.
-
Effect: Reduces fuel input → efficiency ↑ (approaches Carnot between $$\displaystyle T_{max} $$ and $$\displaystyle T_{min} $$).
Reheat:
-
Expansion in two stages with reheating in between.
-
Effect: Net work output ↑ (more area in T-s), efficiency may ↑ slightly.
Conditions for Maximum Output (with Reheat & Regenerator)
-
With Regenerator: Max net work when pressure ratio $$\displaystyle r_p = \sqrt{\frac{T_{max}}{T_{min}}} $$ (for ideal Brayton with regeneration).
-
With Reheat & Regenerator: Optimal pressure ratio for max net work is lower than without reheat.
Derivation: For given $$\displaystyle T_{max} $$, $$\displaystyle T_{min} $$, and fixed $$\displaystyle T_{reheat} $$, maximize $$\displaystyle w_{net} = w_t - w_c $$ with respect to $$\displaystyle r_{p1} $$ and $$\displaystyle r_{p2} $$. Condition: $$\displaystyle r_{p1} = r_{p2} $$ for perfect intercooling (if used).
IV. Steam Turbines and Nozzles
Steam Turbines
Impulse vs. Reaction
| Impulse | Reaction |
|---|---|
| Pressure drop only in nozzles (fixed blades). | Pressure drop in both fixed & moving blades. |
| Blade velocity pressure constant. | Blade velocity pressure changes. |
| Blading symmetrical. | Blading shaped like nozzle. |
| Used for high pressure, small stages. | Used for low/medium pressure, many stages. |
Compounding
-
Need: Reduce blade speed (from high velocity) to practical limits, improve efficiency.
-
Velocity Compounding: Multiple velocity stages (nozzles + moving blades) in series. Pressure drop in one nozzle set.
-
Pressure Compounding: Multiple pressure drops (nozzle + moving blade sets). Each stage has small pressure drop.
-
Diagram:
DiagramSEARCH: "velocity compounding steam turbine diagram"
Flow Through Nozzles
Isentropic Flow (Steam)
-
Convergent Nozzle: For subsonic flow only. Throat at exit.
-
Convergent-Divergent (C-D) Nozzle: For supersonic flow. Throat at minimum area, divergent section accelerates to supersonic.
-
Critical Pressure Ratio ($$\displaystyle r_c $$): Pressure ratio at throat where $$\displaystyle M=1 $$.
For steam: $$\displaystyle r_c = \left( \frac{2}{\gamma+1} \right)^{\gamma/(\gamma-1)} \approx 0.546 $$ for $$\displaystyle \gamma=1.3 $$.
-
Critical Conditions (Throat): $$\displaystyle P^* $$, $$\displaystyle T^* $$, $$\displaystyle \rho^* $$ given by isentropic relations.
-
Maximum Discharge (Choked Flow): When $$\displaystyle P_{exit} \leq P^* $$, mass flow limited by throat conditions.
$$\dot{m}_{max} = C_d A^* \sqrt{\frac{\gamma P_0}{R T_0} \left( \frac{2}{\gamma+1} \right)^{(\gamma+1)/(\gamma-1)}}$$
Where $$\displaystyle C_d $$ = discharge coefficient, $$\displaystyle A^* $$ = throat area, $$\displaystyle P_0 $$, $$\displaystyle T_0 $$ = inlet stagnation.
Nozzle Efficiency & Friction
Nozzle Efficiency ($$\displaystyle \eta_n $$):
$$\eta_n = \frac{\text{Actual kinetic energy at exit}}{\text{Isentropic enthalpy drop}} = \frac{V_a^2/2}{h_0 - h_e (s)}$$
Friction Losses: Reduce exit velocity, increase entropy (irreversibility).
$$\displaystyle V_a = \sqrt{2 \eta_n (h_0 - h_e)} $$ where $$\displaystyle h_e $$ = actual exit enthalpy (from steam tables at $$\displaystyle P_e $$ and $$\displaystyle s_a = s_0 $$).
Supersaturated Flow in Steam Nozzles
-
Conditions: High expansion rate, negligible nucleation sites → steam remains superheated metastable beyond saturation line.
-
Effects:
-
Discharge mass flow rate nearly same as isentropic (since depends on throat conditions).
-
Heat drop less than isentropic (since actual $T$ > saturation $T$ at $$\displaystyle P_e $$).
-
Entropy increase (irreversible).
-
-
Comparison: Isentropic flow reaches saturation at some point, may have two-phase flow. Supersaturated remains single-phase vapor longer.
V. Gas Dynamics
Mach Number ($M$)
$$M = \frac{c}{a} = \frac{\text{Flow velocity}}{\text{Local speed of sound}}$$
-
Regimes:
$$\displaystyle M < 1 $$: Subsonic
$$\displaystyle M = 1 $$: Sonic (critical)
$$\displaystyle M > 1 $$: Supersonic
$M \gg 1$: Hypersonic (typically $$\displaystyle M>5 $$).
-
Significance: Determines flow behavior, compressibility effects, shock formation.
Isentropic Flow in Variable Area Ducts
One-Dimensional Assumptions: Properties uniform across section, no friction, adiabatic, steady.
Area-Velocity Relation:
$$\frac{dA}{A} = (M^2 - 1) \frac{dV}{c}$$
-
Converging Duct ($$\displaystyle dA < 0 $$):
$$\displaystyle M < 1 $$ → $$\displaystyle dV > 0 $$ (accelerates subsonic)
$$\displaystyle M > 1 $$ → $$\displaystyle dV < 0 $$ (decelerates supersonic).
-
Diverging Duct ($$\displaystyle dA > 0 $$):
$$\displaystyle M < 1 $$ → $$\displaystyle dV < 0 $$ (decelerates subsonic)
$$\displaystyle M > 1 $$ → $$\displaystyle dV > 0 $$ (accelerates supersonic).
-
To accelerate subsonic to supersonic: Convergent → throat ($$\displaystyle M=1 $$) → divergent (C-D nozzle).
-
Normal Shocks: Occur only in supersonic flow ($$\displaystyle M>1 $$) in diverging section. Sudden increase in $P$, $\rho$, $T$; decrease in $M$ (to subsonic); entropy ↑; stagnation pressure loss.
Diffusers
Function: Decelerate flow, convert kinetic energy to pressure rise (increase static pressure).
Types:
-
Subsonic Diffuser: Gradual divergence, no shocks, pressure recovery good.
-
Supersonic Diffuser: Must first decelerate supersonic to subsonic via normal shock in diverging section, then subsonic diffusion. Shock location adjustable.
Effect: $V \downarrow$, $$\displaystyle P_{static} \uparrow $$, $$\displaystyle P_{stagnation} $$ may ↓ across shock.
Wave Propagation & Zones
Mach Cone:
$$\mu = \sin^{-1}(1/M)$$
Half-angle of disturbance cone behind supersonic object.
Zone of Action: Region inside Mach cone where disturbances from source are felt (influenced by source).
Zone of Silence: Region outside Mach cone where disturbances not yet reached (uninfluenced).
Application: Shock wave analysis, supersonic flight, nozzle design.
VI. Compressors
Classification of Air Compressors
| Type | Subtypes | Principle |
|---|---|---|
| Reciprocating | Single-stage, Multi-stage; Single-acting, Double-acting | Piston-cylinder, positive displacement. |
| Rotary | Screw, Vane, Lobe | Rotating lobes/screws trap & compress. |
| Dynamic | Centrifugal, Axial | Rotating impeller adds kinetic energy → diffuser converts to pressure. |
Reciprocating Compressors
Single-stage, Single-acting:
-
Suction → compression → discharge in one cylinder, one end of piston active.
-
p-V Diagram:
DiagramSEARCH: "reciprocating compressor p-V diagram clearance"
Work Input (without clearance):
For polytropic $$\displaystyle PV^n = C $$:
$$W = \frac{n}{n-1} P_1 V_1 \left[ \left( \frac{P_2}{P_1} \right)^{(n-1)/n} - 1 \right]$$
For isentropic ($\gamma$): replace $n$ with $\gamma$.
Double-acting: Both sides of piston used → double capacity per revolution.
Volumetric Efficiency ($$\displaystyle \eta_v $$)
Definition: Ratio of actual volume of air drawn (at inlet conditions) to piston displacement volume.
With Clearance Volume $C$ (fraction of $$\displaystyle V_s $$):
$$\eta_v = 1 + C - C \left( \frac{P_2}{P_1} \right)^{1/n}$$
Where $$\displaystyle P_2/P_1 $$ = discharge/suction pressure ratio, $n$ = polytropic index.
Factors: Clearance ↑ → $$\displaystyle \eta_v $$ ↓; Pressure ratio ↑ → $$\displaystyle \eta_v $$ ↓; $n$ ↑ → $$\displaystyle \eta_v $$ ↓.
Diagram: Shows clearance volume, expansion line from $$\displaystyle P_2 $$ to $$\displaystyle P_1 $$.
Multistage Compression
Advantages over Single-stage:
-
Lower work input (for same $$\displaystyle P_2/P_1 $$) due to reduced temperature rise.
-
Lower discharge temperature → less lubrication issues.
-
Higher volumetric efficiency.
-
Better mechanical balance.
Perfect Intercooling: Intercooler cools air to inlet temp $$\displaystyle T_1 $$ before next stage.
Work per kg (n stages, equal pressure ratios):
$$W_{total} = \frac{n}{\gamma-1} R T_1 \left[ \left( \frac{P_2}{P_1} \right)^{(\gamma-1)/(n\gamma)} - 1 \right]$$
Heat Rejected to Intercooler:
$$Q_{intercooler} = n \times C_p (T_{after\ compression} - T_1)$$
per kg air.
Condition for Minimum Work: Equal pressure ratios in all stages.
$$r_{p1} = r_{p2} = ... = \left( \frac{P_{final}}{P_{initial}} \right)^{1/n}$$
Compressor Efficiencies
Isentropic Efficiency ($$\displaystyle \eta_{isen} $$):
$$\eta_{isen} = \frac{\text{Isentropic work input}}{\text{Actual work input}} = \frac{w_s}{w_a}$$
Isothermal Efficiency ($$\displaystyle \eta_{iso} $$):
$$\eta_{iso} = \frac{\text{Isothermal work input}}{\text{Actual work input}} = \frac{w_{iso}}{w_a}$$
Isothermal work minimum → $$\displaystyle \eta_{iso} $$ measures closeness to isothermal.
Mechanical Efficiency ($$\displaystyle \eta_m $$):
$$\eta_m = \frac{\text{Indicated work}}{\text{Shaft power input}}$$
(accounts for friction, bearing losses).
Centrifugal Compressors
Working Principle: Air enters axially → impeller rotates → centrifugal force increases velocity → diffuser converts kinetic to pressure.
Components: Inlet guide vanes, impeller (rotor), diffuser (vaned or vaneless), volute.
Performance: Higher flow rates, lower pressure rise per stage than reciprocating. Surge/stall limits.
VII. Condensers and Feedwater Systems
Condensers
Jet Condensers: Steam mixed directly with cooling water.
-
Low-level: Condensate collected below jet level → requires extraction pump.
-
High-level: Condensate collected above → gravity discharge.
-
Counter-flow: Steam & water opposite flow → better cooling.
-
Parallel-flow: Same direction → less effective.
Surface Condensers: Steam separated from cooling water by tube walls (shell & tube).
Air Leakage Sources: Joints, seals, pump glands, non-condensables in steam.
Effect on Performance:
-
Air in condenser reduces partial pressure of steam → condenser vacuum decreases (pressure rises).
-
Increases pumping work, reduces turbine output, increases fuel consumption.
Feedwater Heaters
Open-type (Deaerator): Direct contact between steam and feedwater. Removes dissolved gases ($$\displaystyle O_2 $$, $$\displaystyle CO_2 $$). Output is saturated liquid at heater pressure. Requires pump.
Closed-type: Shell & tube. Steam on shell side, feedwater in tubes. Drain cooler often included. Drain throttled to condenser.
Comparison:
| Open Type | Closed Type |
|---|---|
| Direct contact → better heat transfer | Indirect → no mixing |
| Requires pump for feedwater | Drain needs throttling |
| Acts as deaerator | Needs separate deaerator |
VIII. Performance Calculations and Properties
Velocity of Sound
Ideal Gas:
$$a = \sqrt{\gamma R T}$$
Superheated Steam (given $v$, $P$, $T$):
$$a = \sqrt{\gamma \frac{P}{\rho}} = \sqrt{\gamma \frac{P}{1/v}} = \sqrt{\gamma P v}$$
(Since $$\displaystyle \rho = 1/v $$). Use consistent units.
Wet Steam Properties (Closed Vessel)
Given: Volume $V$, mass of liquid $$\displaystyle m_f $$, temperature $T$ (saturated).
-
Pressure: From steam tables at $T$ → $$\displaystyle P_{sat} $$.
-
Quality ($x$):
$$x = \frac{m_g}{m_{total}} = \frac{V - m_f v_f}{m_f (v_g - v_f)}$$
where $$\displaystyle v_f $$, $$\displaystyle v_g $$ at $$\displaystyle P_{sat} $$.
-
Specific volume: $$\displaystyle v = v_f + x (v_g - v_f) $$.
-
Enthalpy: $$\displaystyle h = h_f + x h_{fg} $$.
-
Entropy: $$\displaystyle s = s_f + x s_{fg} $$.
-
Internal energy: $$\displaystyle u = u_f + x u_{fg} $$ (or $$\displaystyle u = h - Pv $$).
Problem-Solving Techniques (Key Formulas)
Draught (Air-Fuel Ratio):
$$\frac{m_a}{m_f} = \frac{\text{Mass of flue gases}}{\text{Mass of fuel}} \times \frac{\text{Volume of air at } T_a}{\text{Volume of flue gases at } T_f}$$
Compressor MEP (Mean Effective Pressure):
$$MEP = \frac{W}{V_s} = \frac{\text{Work per cycle}}{\text{Swept volume}}$$
Nozzle with Friction:
$$V_a = \sqrt{2 \eta_n (h_0 - h_e)}$$
, where $$\displaystyle h_e $$ from steam tables at $$\displaystyle P_e $$ and $$\displaystyle s_a = s_0 $$.
Cycle Efficiency (Rankine): Use steam tables/Mollier to get $$\displaystyle h_1, h_2, h_3, h_4 $$.
Steam Rate:
$$SR = \frac{3600}{w_t \times \eta_{gen}} \ \text{kg/kWh}$$
Exam Tips & Common Pitfalls
[!TIP]
- Boiler Draught: Always convert all units consistently (mm water → Pa, °C → K). Use $$\displaystyle R = 287 $$ J/kgK for air.
- Rankine Cycle: Remember pump work is small but not zero for precise calculations. Use $$\displaystyle h_2 = h_1 + v_1 (P_2 - P_1) $$.
- Nozzles: Critical pressure ratio is for ideal gas. For steam, use steam tables to find $$\displaystyle P^* $$ where $$\displaystyle s_0 = s^* $$.
- Compressors: Volumetric efficiency formula with clearance is crucial. For multistage, equal pressure ratios give minimum work only with perfect intercooling.
- Gas Dynamics: Area-velocity relation is key. Remember $$\displaystyle M=1 $$ at throat for C-D nozzle in isentropic flow.
- Mollier Chart: Read carefully – enthalpy lines are diagonal, constant pressure lines curved.
- Modified Rankine: Don’t forget constant volume release step (pressure drop at constant volume).
- Supersaturated Flow: Discharge mass flow ≈ isentropic because throat conditions unchanged; only exit velocity/heat drop affected.
- Overall Efficiency: Product of component efficiencies – often asked in numericals.
- Centrifugal Compressor: Surge is low-flow instability; choke is high-flow limit.