ME-305 · Manufacturing Process/Official Syllabus
Manufacturing Process (ME-305) - Official Syllabus
1
Unit 1
Casting
- Types of casting process
- Molding and Foundry core sands and their properties
- gating, runners, risers
- solidification
- defects and elimination
- molding machines
- centrifugal casting
- dye casting
- shell molding
- Lost wax molding
- continuous casting
- cupola description and operation
2
Unit 2
Welding
- Types of welding
- Gas welding method
- flames
- gas cutting
- Electric arc welding
- AC and DC welding machines and their characteristics
- flux, electrodes
- submerged arc welding
- TIG & MIG welding
- pressure welding
- electric resistance welding spot, seam and butt welding
- Thermit chemical welding
- brazing and soldering
- welding defects & remedies
- safety precautions
3
Unit 3
Pattern Making and Forging
- Types of patters, Pattern and pattern making
- pattern allowances
- pattern design considerations
- core, core boxes
- types of forging operations Theory and application of forging processes description
- drop and horizontal forging machines
4
Unit 4
Press working and Rolling
- Description and operation of processes, process of shearing, punching, piercing, blanking, trimming, perfecting, notching, lancing, embossing, coining, bending, forging and drawing
- press, tool dies, auxiliary equipment, safety devices, stock feeders, scrap cutters, forces, pressure and power requirements
- Types of Rolling operations
- General description of machines and process
- rolling of structural section plates and sheets
- hot and cold rolling techniques
5
Unit 5
Metal Machining
- Basics of Lathe machines
- operations & components
- working principle of Shaper & planner
- Introduction to milling, grinding and drilling machines
Laboratory Experiments
- Study of tools used for various manufacturing processes , study includes application & live demonstration of hand and machine tools .
- Hands on Exercise on Pattern Making
- Performance on Metal Casting of Simple component
- Performance on Welding of simple work piece (Example Arc and Resistance Welding)
- Exercise Problems on Welding
- Exercise problems on Casting
- Study of forging machine & demonstration of various operations of forging .
- Study of Hydraulic ,Pneumatic presses & demonstration of piercing, slitting, deep drawing operations on press machine .
Reference Books
- Shop Theory — Anderson, Tetro — Mc Graw Hills
- Manufacturing Processes — Kaushish JP — PHI Learning
- Producting Engineering — Kalpakjian — PEARSON Education
- Workshop Technology — Chapman
- Manufacturing Process & systems — Philip F Ostwald — John Wiley
- Workshop Technology — Raghuvanshi — Dhanpat Rai
- Workshop Technology — Hajra Choudhary — Vol I
Go to where you left off?
Quick Add to Notes
Save questions, your own notes and screenshots into notes filed by unit. It takes a free account.
Create free accountHave an account? Log in
Notes Panel