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ME-303 · Materials Technology/Quick Revision Short Notes

Materials Technology (ME-303) - Unit 2 Short Notes

UNIT 2: Crystal Structures and Defects


A. Crystal Lattices (SC, FCC, BCC, HCP) and Co-ordination Number

A crystal lattice is a 3D periodic arrangement of atoms, ions, or molecules. The co-ordination number is the number of nearest neighbours to an atom.

Crystal Structure Lattice Points per Unit Cell Co-ordination Number Atomic Arrangement
Simple Cubic (SC) 1 6 Atoms at corners only
Body-Centered Cubic (BCC) 2 8 Atoms at corners + 1 at body centre
Face-Centered Cubic (FCC) 4 12 Atoms at corners + 1 at each face centre
Hexagonal Close-Packed (HCP) 2 (effective) 12 Two-layer ABAB... stacking; 6 in plane, 3 above, 3 below

[!TIP] Exam Focus: You may be asked to calculate/state co-ordination numbers for these structures. Remember FCC and HCP both have CN=12 (highest packing), BCC has CN=8, SC has CN=6 (lowest).


B. Atomic Packing Factor (APF) for FCC and BCC

Atomic Packing Factor (APF) = (Volume of atoms in unit cell) / (Volume of unit cell). It measures packing efficiency.

For BCC:

  • Atoms touching along body diagonal: \(4R = \sqrt{3}a\) → \(a = \frac{4R}{\sqrt{3}}\)

  • Volume of atoms = \(2 \times \frac{4}{3}\pi R^3\)

  • Volume of cell = \(a^3\)

$$\text{APF}_{\text{BCC}} = \frac{2 \times \frac{4}{3}\pi R^3}{\left(\frac{4R}{\sqrt{3}}\right)^3} = \frac{\sqrt{3}\pi}{8} \approx \boxed{0.68}$$

For FCC:

  • Atoms touching along face diagonal: \(4R = \sqrt{2}a\) → \(a = \frac{4R}{\sqrt{2}} = 2\sqrt{2}R\)

  • Volume of atoms = \(4 \times \frac{4}{3}\pi R^3\)

  • Volume of cell = \(a^3\)

$$\text{APF}_{\text{FCC}} = \frac{4 \times \frac{4}{3}\pi R^3}{(2\sqrt{2}R)^3} = \frac{\pi}{3\sqrt{2}} \approx \boxed{0.74}$$

[!TIP] Common Pitfall: For FCC, remember there are 4 atoms/unit cell (8 corners × 1/8 + 6 faces × 1/2). HCP also has APF ≈ 0.74. APF(SC) = 0.52.


C. Miller Indices for Crystal Planes

Miller Indices (hkl) are a set of three integers used to designate crystal planes and directions.

Procedure for Planes:

  1. Find intercepts of plane with crystallographic axes (in terms of lattice parameters a, b, c).

  2. Take reciprocals of intercepts.

  3. Clear fractions to smallest integers.

  4. Enclose in parentheses (hkl). Negative intercepts indicated with bar (e.g., \(\bar{1}\)).

Example: Plane intercepts at a, 2b, ∞c → reciprocals: 1, 1/2, 0 → clear: (210).

Directions: [uvw] are indices parallel to axes, found by projecting vector onto axes and reducing to smallest integers.

[!TIP] Exam Tip: You may be asked to determine Miller indices from a given sketch. Practice with planes parallel to one or two axes (intercept = ∞, reciprocal = 0).


D. Crystal Imperfections and Defects

Real crystals contain deviations from perfect periodicity. They critically influence mechanical properties.

Classification:

  1. Point Defects (0D):

    • Vacancy: Missing atom.

    • Interstitial: Extra atom in space.

    • Substitutional: Foreign atom replaces host.

    • Frenkel defect: Vacancy + interstitial pair (common in ionic solids).

    • Schottky defect: Cation-anion vacancy pair.

  2. Line Defects (1D):

    • Dislocations: Edge (extra half-plane) and Screw (helical ramp). Primary carriers of plastic deformation.
  3. Surface/Planar Defects (2D):

    • Grain Boundaries: Interface between misoriented grains.

    • Twin Boundaries: Mirror symmetry.

    • Stacking Faults: Error in atomic layer sequence (e.g., ABCAB → ABCACB in FCC).

  4. Volume Defects (3D): Pores, cracks, inclusions.

[!TIP] Key Insight: Defects increase electrical resistivity (electron scattering) but are essential for diffusion and plastic deformation. Hume-Rothery rules (Unit 3) govern substitutional solid solutions, a type of point defect.


E. Grain Boundaries and Effect of Grain Size

Grain Boundaries are 2D interfacial regions where crystals of different orientations meet. They are high-energy regions with atomic mismatch.

Effect of Grain Size:

  • Smaller grain size → More grain boundary area per volume.

  • Hall-Petch Relationship: Yield strength increases with decreasing grain size.

$$\sigma_y = \sigma_0 + \frac{k}{\sqrt{d}}$$

where \(\sigma_y\) = yield strength, \(\sigma_0\) = friction stress, \(k\) = strengthening coefficient, \(d\) = average grain diameter.

Why? Grain boundaries hinder dislocation motion (dislocations pile up at boundaries). Finer grains mean shorter slip distances and more barriers.

Other Effects:

  • ↑ Strength & Hardness

  • ↑ Toughness (at room temp, due to crack deflection)

  • ↓ Creep rate (boundaries block diffusion)

  • May ↓ corrosion resistance (boundaries are chemically active)

[!TIP] Exam Focus: Be ready to explain the Hall-Petch equation and the mechanism (dislocation pile-up). Also, note that at very high temperatures, coarse grains are better for creep resistance (grain boundary sliding becomes dominant).

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