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EC-504 (C) · Process Control Instrumentation/Official Syllabus

Process Control Instrumentation (EC-504 (C)) - Official Syllabus

1
Unit 1

Introduction

  • Historical Perspective
  • incentives of process control
  • synthesis of control system
  • Classification and definition of process variables
  • Mathematical modeling: Need and application of mathematical modeling
  • Lumped and distributed parameters
  • Analogies, thermal, Electrical, and chemical systems
  • Modeling of CSTR
  • Modeling of heat exchanger
  • Interactive and non-interactive type of system
  • Dead time elements
  • Developing continuous time and discrete time models from process data
2
Unit 2

Control Modes

  • Definition, Characteristics and comparison of on-off, proportional, Integral, Differential, PI, PD, PID
  • Dynamic behavior of feedback controlled processes for different control modes
  • Control system quality
  • IAE, ISE, IATE criterion
  • Tuning of controllers Ziegler-Nichols, Cohen-Coon Methods
  • controller trouble shooting
3
Unit 3

Realization of Control Modes

  • Realization of different control modes like P, I, D in Electric, Pneumatic, Hydraulic controllers
  • Use of DDC and PLC
  • Process monitoring
  • man machine interface
  • real time systems: RTS introduction and its characteristics
4
Unit 4

Actuators

  • Hydraulic, Pneumatic actuators
  • Solenoid
  • E-P converters
  • control valves, Types, Functions
  • Quick opening, Linear and equal percentage valve
  • Ball valves
  • Butterfly valves
  • Globe valves
  • Pinch valves
  • valve application and selection
  • Cavitations and flashing
  • Dampers and variable speed Drives
5
Unit 5

Advanced Controls

  • Introduction to advanced control system like Cascade
  • Feed forward
  • Ratio
  • Selective
  • Override
  • Split range and Auctioneering control
  • Plant wide control
  • PI Diagrams: Symbols, Terminology
  • Case studies, a brief study of instrumentation and control relevant to industries

Reference Books

  • Industrial Process Control System — Dale Patrick, Stephen Fardo
  • Process Control System — Shinskey F.G. — McGraw Hill — III Ed.
  • Principle & Practiced Automatic Process Control — Smith C.A., A.B. Corripio — J. Willey
  • Process Control Engg. — Rao M, S. Qiv — Gorden & Breach
  • Real-time system design — S Levi, AK Agrawala — McGraw-Hill International
  • Chemical Process Control — George Stephanopoulos — PHI, Delhi
  • Process control instrumentation technology — C.D. Johnson — PHI
  • Process Control — Harriott — TMH — 1st ed.
  • Principles of Process Control — Patranabis — TMH — 2nd ed.
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