How unit 1 is examined
This unit covers drawing basics, instruments and lettering, then the constructions that carry the marks: scales (diagonal and vernier) and cycloidal curves (both high weight), with conics at medium weight.
Principles of Engineering Graphics and their significance
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Definition. <mark>Engineering graphics is the universal language of engineers, in which shape, size and construction of an object are communicated exactly through drawings.</mark>
Key points.
- A drawing states shape, size, material and finish without ambiguity, so anyone can make the part.
- It follows standard conventions (BIS/ISO) for line types, dimensioning, projection and symbols.
- It is independent of spoken language, so it works across countries and trades.
- Its principles are accuracy, clarity, uniformity and neatness.
Usage of drawing instruments
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Definition. <mark>Drawing instruments are the tools used to draw lines, circles, angles and curves accurately on a sheet.</mark>
Key points.
- The drawing board and T-square (or mini-drafter) give the horizontal reference, and set squares of 45 degrees and 30-60 degrees slide on it to draw verticals and inclined lines.
- The compass draws circles and arcs, and the divider transfers or divides lengths without marking the sheet.
- The protractor measures angles, and the scale (ruler) measures lengths.
- Pencils are graded: H or 2H for construction and thin lines, HB for lettering, and B for thick outlines.
- French curves draw smooth curves through plotted points.
Lettering
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Definition. <mark>Lettering is the writing of titles, notes and dimensions on a drawing in a uniform, legible single-stroke style.</mark>
Key points.
- Letters are single-stroke, either vertical or inclined at 75 degrees to the horizontal, as per BIS.
- Height of capitals is 2.5, 3.5, 5, 7, 10, 14 or 20 mm, and stroke thickness is about one-tenth of the height.
- Spacing between letters is about one-fifth of the height and between words about the letter height.
- Guide lines are drawn lightly with a hard pencil so that the height stays uniform.
Conic sections including the Rectangular Hyperbola (General method only)
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Definition. <mark>A conic is the locus of a point that moves so that the ratio of its distance from a fixed point (focus) to its distance from a fixed line (directrix) is constant; this constant is the eccentricity $e$.</mark>
Key points.
- If $e<1$ the conic is an ellipse, if $e=1$ a parabola, and if $e>1$ a hyperbola; a rectangular hyperbola has $e=\sqrt2$.
- The vertex $V$ lies on the axis, with $VF/VC=e$, where $C$ is the point where the axis meets the directrix.
- Since $CF=d$, we get $VF=\dfrac{e\,d}{1+e}$ and $VC=\dfrac{d}{1+e}$; for a parabola $V$ is the midpoint of $CF$.
- Any point $P$ on the curve satisfies $PF/PD=e$, where $PD$ is its perpendicular distance from the directrix.
- The ellipse has a major axis $2a=\dfrac{2ed}{1-e^2}$, a minor axis $2b=2a\sqrt{1-e^2}$ and foci $2ae$ apart.
- Tangent at $P$: join $PF$, draw a line through $F$ perpendicular to $PF$ to meet the directrix at $T$; then $TP$ is the tangent and the normal is perpendicular to it at $P$.
Steps.
Step 1: Draw directrix DD' and the axis CF perpendicular to it; mark F at distance d from C.
Step 2: Divide CF in the ratio e:1 to get V (VF:VC = e:1); parabola V = midpoint of CF.
Step 3: Draw ordinates through points 1, 2, 3 on the axis beyond V.
Step 4: Distance of a point from D'D = its axis distance from C; take radius = e x that distance, and cut the ordinate from F.
Step 5: Join the points smoothly, mark the axes, and draw the tangent and normal at P.
Example. Ellipse with $d=50$, $e=2/3$: $VF=20$, $VC=30$ mm, so major axis $=120$ mm, minor axis $\approx89.4$ mm, foci $80$ mm apart. For $d=25$, $e=3/4$: $VF\approx10.7$ mm, major $\approx85.7$ mm, minor $\approx56.7$ mm, foci $\approx64.3$ mm apart.
Answer frame. Open with the focus-directrix definition and the value of $e$ that names the curve; draw the directrix, axis, focus, vertex, plotted points, smooth curve, and the tangent and normal at $P$; develop the steps in order; close with the curve name, and axes lengths for an ellipse.
Asked: [7 marks] (Nov 2022, Dec 2023) Construct a conic when the distance of its focus from its directrix is 50 mm and eccentricity 2/3. Name the curve; mark its major and minor axes. Draw a tangent at any point P. Also: eccentricity 3/4, focus 25 mm from directrix; measure the axes and distance between the foci. Asked: [7 marks] (Jun 2024) Construct a parabola when the distance between focus and directrix is 60 mm. Draw a tangent and normal at any point.
Pitfall: Dividing CF in the wrong ratio; the vertex must satisfy $VF:VC=e:1$, so for $e=2/3$ it is 2:3, not 3:2.
Cycloid, Epicycloid, Hypocycloid and Involute
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Definition. <mark>A cycloid is the locus of a point on the circumference of a circle (generating circle) that rolls without slipping along a straight line; an epicycloid rolls on the outside, and a hypocycloid on the inside, of another circle (directing circle); an involute is the locus of the free end of a taut string unwound from a circle.</mark>
Key points.
- In a cycloid the base line length equals the circumference $\pi D$ for one revolution, and the curve touches the base line at its start and end.
- In an epicycloid the generating circle rolls on the outside of the directing circle, and the centre travels on an arc of radius $R+r$.
- In a hypocycloid the generating circle rolls inside, and the centre travels on an arc of radius $R-r$.
- For both, the directing arc for one revolution subtends $\theta=\dfrac{r}{R}\times360^\circ$ at the centre $O$.
- Divide the generating circle and the arc $\theta$ into the same number of equal parts (8 or 12), and draw arcs of radius $r$ from the centre positions to cut the parallel locus lines.
- An involute of a circle: unwound length equals the arc length rolled, so the tangent at each division point is drawn with length equal to the arc from the start point.
- The normal at any point passes through the instantaneous contact point (cycloids) or is tangent to the circle (involute).
Steps (cycloid, $D=30$).
Step 1: Draw circle of D=30 and divide into 12 equal parts; draw the base line = pi x D = 94.25 mm.
Step 2: Divide base into 12 equal parts and erect verticals to the locus line through the centre.
Step 3: Draw horizontals from circle points 1..12 to cut these locus lines.
Step 4: Join the cut points smoothly. Result: cycloid.
Example. Bicycle wheel $D=650$ over culvert $R=1950$: $r=325$, so $\theta=\tfrac{325}{1950}\times360^\circ=60^\circ$, centre arc radius $=1950+325=2275$ mm (epicycloid; scale 1:10 or 1:20).
Answer frame. Open by naming the curve and its generation; draw the directing arc or line, centre locus arc, and the smooth curve with the tangent and normal; give $\theta$ and the divisions; close with the curve name.
Asked: [14 marks] (Dec 2023, Dec 2024) Bicycle wheel diameter 650 mm passes over a segmental culvert of radius 1950 mm; draw locus of P for one revolution. Also: epicycloid with $r=20$ mm, $R=72$ mm ($\theta=100^\circ$), normal and tangent at a point. Asked: [7 marks] (Jun 2023, Dec 2024) String unwound 122 mm from a drum of diameter 30 mm ($122>\pi D=94.25$, about 1.3 turns, so 466 degrees); locus of the free end. Also: thread unwinding from a drum of radius 60 mm through $180^\circ$ (length $\pi r=188.5$ mm). Asked: [7 marks] (Jun 2022) Hypocycloid, rolling circle 50 mm, directing circle 175 mm ($\theta=\tfrac{25}{87.5}\times360^\circ=102.86^\circ$); tangent at a point 50 mm from centre. Asked: [7 marks] (Jun 2025) A coin of 30 mm diameter rolls on a straight line; plot and name the locus for one revolution (cycloid). Asked: [14 marks] (Jun 2025) Short notes on any three: Epicycloid; Traces of a line; Tool bar; View ports.
Pitfall: Using diameter instead of radius in $\theta=\tfrac{r}{R}\times360^\circ$; 175 mm is a diameter, so $R=87.5$.
Scales – Plain, Diagonal and Vernier Scales
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Definition. ==A scale is a ruler-like graduated line used to represent an actual length on a drawing at a reduced, full or enlarged size; the Representative Fraction is $RF=\dfrac{\text{drawing length}}{\text{actual length}}$ in the same units.==
Key points.
- Scales are full size ($RF=1$), reducing ($RF<1$) or enlarging ($RF>1$).
- Plain scale reads two units (e.g. m and dm); diagonal scale reads three (e.g. km, hm, dam) using diagonals; vernier scale reads three units with a sliding vernier, and has smaller least count.
- Length of scale $LOS=RF\times\text{maximum length}$.
- For an area ratio, $RF=\sqrt{\text{map area}/\text{actual area}}$.
- Diagonal scale: least count $=\dfrac{\text{main division}}{10}\times\dfrac1{10}$.
- Vernier: $LC=1\,\text{main division}-1\,\text{vernier division}$; a forward vernier has 10 divisions equal to 9 main divisions.
- Scale of chords draws angles: chord of $\theta=2R\sin(\theta/2)$.
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| Point | Diagonal scale | Vernier scale |
|---|---|---|
| Principle | Similar triangles on diagonals | Difference of main and vernier division |
| Construction | Rectangle grid with 10 vertical parts | Main scale plus sliding vernier |
| Least count | Small, mm-level | Smaller, finest |
| Use | Map distances | Precision instruments |
Worked results.
- Map 1 (RF $\tfrac1{40000}$, 6 km): $LOS=15$ cm, 6 divisions of 2.5 cm, LC 0.01 km; mark 3.34 and 0.59 km.
- Map 2 ($\tfrac{2.5}{100}$, 6 m): $RF=\tfrac1{40}$, $LOS=15$ cm; show 4.33 m.
- Tank: $\sqrt[3]{216/27}=2$, so 6 cm : 3 m, $RF=\tfrac1{50}$; 5 m $=10$ cm; 3.95 and 0.042 m.
- $144\text{ cm}^2 : 36\text{ km}^2$: $RF=\tfrac{12}{6\times10^5}=\tfrac1{50000}$, $LOS=20$ cm, 10 parts of 2 cm; 7.56 km.
- 352 km : 70.4 mm: $RF=\tfrac1{5\times10^6}$, $LOS=18$ cm, 9 parts of 100 km; 649 km.
- 100 km : 30 cm: $RF=\tfrac1{333333}$; 30 cm, 10 parts of 10 km; 46.8 and 32.4 km.
- 0.45 ha : 5 cm²: $RF=\sqrt{5/4.5\times10^7}=\tfrac1{3000}$, $LOS=13.33$ cm, 4 parts of 100 m.
Answer frame. Open with the definition and RF; find RF and LOS; draw the scale with main divisions, subdivisions and the height divided into 10; show the required distance with a bold line; close with the RF written under the scale.
Asked: [7 marks] (Jun 2022, Jun 2024, Jun 2025) Forward reading vernier scale, map 1:40000, up to 6 km, mark 3.34 km and 0.59 km. Also: 1 m = 2.5 cm, up to 6 m, show 4.33 m. Also: tank 27 m³ shown as 216 cm³, up to 5 m, show 3.95 m and 0.042 m. Asked: [7 marks] (Nov 2022, Dec 2023, Dec 2024) 144 cm² map = 36 km² field; find RF, diagonal scale to 10 km, indicate 7 km 5 hm 6 dam. Also: 352 km = 70.4 mm, up to 900 km, show 649 km. Also: 100 km = 30 cm, show 46.8 km and 32.4 km. Asked: [7 marks] (Jun 2023) Plot 0.45 hectare shown by 5 cm²; find RF; scale to single metre, up to 400 m. Asked: [7 marks] (Jun 2023, Jun 2024) What is a scale? Classify its types; how is RF calculated; main uses. Asked: [7 marks] (Jun 2025) Compare diagonal scale and Vernier scale in construction and precision; give a use of each. Asked: [7 marks] (Dec 2023) Draw angles of $45^\circ$ and $135^\circ$ with the scale of chords. Asked: [14 marks] (Jun 2022) Short notes: Types of scales; Editing commands in CAD; Orthographic projection.
Pitfall: Mixing units when finding RF; convert both lengths to the same unit first (1 km = $10^5$ cm).
Last-minute revision
- $RF=\text{drawing size}/\text{actual size}$, same units; $LOS=RF\times\text{maximum length}$.
- Area-based RF: take the square root of the area ratio; volume-based: the cube root.
- Diagonal scale: 10 main divisions, first divided into 10, height into 10.
- Vernier: 10 vernier divisions equal 9 main divisions.
- $\theta=\tfrac{r}{R}\times360^\circ$ for epicycloid and hypocycloid; convert diameter to radius first.
- Epicycloid centre arc: $R+r$; hypocycloid: $R-r$.
- Cycloid base line length is $\pi D$.
- Involute: tangent length equals the arc unwound.
- Conic: $e<1$ ellipse, $e=1$ parabola, $e>1$ hyperbola; $VF:VC=e:1$.
- Tangent to a conic: perpendicular to $PF$ at $F$ meets the directrix at $T$; join $TP$.
- Chord of $\theta=2R\sin(\theta/2)$; chord of $60^\circ=R$.
Memory hooks
- Epi = outside (epidermis), Hypo = inside (hypodermic needle).
- "Eccentricity less than one is an Ellipse; equal one is Parabola; more is Hyperbola" (E-P-H order).
- Diagonal scale: 10-10-10, one grid gives three units.
- Vernier: 10 on vernier equal 9 on main, so least count is 1/10 of a division.
Coverage checklist
- Principles of Engineering Graphics and their significance: no past questions.
- usage of Drawing instruments: no past questions.
- lettering: no past questions.
- Conic sections including the Rectangular Hyperbola (General method only): ellipse e=2/3 and 3/4, parabola 60 mm.
- Cycloid, Epicycloid, Hypocycloid and Involute: culvert, epicycloid 20/72, involute 122 mm and 180 degrees, hypocycloid 50/175, coin cycloid, short notes epicycloid.
- Scales – Plain, Diagonal and Vernier Scales: vernier 6 km, 6 m, tank; diagonal 10 km, 900 km, 100 km, 0.45 ha; types and RF; compare diagonal and vernier; scale of chords; short notes types of scales.